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Compaction of submicron and nanocrystalline Al sub 2 O sub 3 -ZrO sub 2 ceramics

Conference ·
OSTI ID:7143639
;  [1];  [2]
  1. California Univ., San Diego, La Jolla, CA (United States)
  2. Los Alamos National Lab., NM (United States)
The eutectic in the Al{sub 2}O{sub 3}-ZrO{sub 2} system was rapidly solidified by heating with an 0{sub 2}-H{sub 2} torch and then quenching the melt with a twin roller device. The as-quenched material, which was amorphous or nanocrystalline, was milled with B{sub 4}C or Al{sub 2}0{sub 3} media and pressed into pellets which were sintered conventionally or with microwaves. Samples contaminated with boron carbideresulted in compacts with substantially reduced porosity and a lower fraction of tetragonal ZrO{sub 2}. Conventional sintering at low temperatures resulted in the formation of rods'' of an Al{sub 2}0{sub 3} rich phase which grew from the presence of a low melting B{sub 2}0{sub 3}-rich liquid. Conventional and microwave sintering at temperatures up to 1600{degrees}C resulted in a microstructure where 100--200 nm ZrO{sub 2} grains were present intragranularly in the {alpha}-Al{sub 2}0{sub 3} grains. Larger ZrO{sub 2} grains ({approximately}1 {mu}m) were found intergranularly. As-quenched lamellar microstructures were preserved at low temperatures but spheroidized at sintering temperatures > 1600{degrees}C.
Research Organization:
Los Alamos National Lab., NM (United States)
Sponsoring Organization:
DOD; Department of Defense, Washington, DC (United States)
DOE Contract Number:
W-7405-ENG-36
OSTI ID:
7143639
Report Number(s):
LA-UR-92-2721; CONF-9207146--1; ON: DE92040233
Country of Publication:
United States
Language:
English