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U.S. Department of Energy
Office of Scientific and Technical Information

Ultrasonic detection of weld bead geometry

Conference ·
OSTI ID:7002704

The three basic components needed to truly automate a welding machine are being investigated in a joint research effort involving the Idaho National Engineering Laboratory (INEL) and the Massachusetts Institute of Technology (MIT). These are: sensors to detect the physical properties of the weld, a model of the welding process, and a control system that can take signals from the sensors, for use in the feedback control, to the welder. Research programs at the INEL are developing electro-optic and ultrasonic sensors to detect the physical properties of the weld and a model of the welding process to relate these properties to parameters in the control model being developed at MIT. This paper discusses the ultrasonic sensing techniques which detect weld bead geometry on root passes during the gas metal arc (GMA) welding process and the approach for acquiring and evaluating the ultrasonic signal and assessing its quality for use as an input signal to a closed loop controlled welding system.

Research Organization:
Idaho National Engineering Lab., Idaho Falls (USA)
DOE Contract Number:
AC07-76ID01570
OSTI ID:
7002704
Report Number(s):
EGG-M-11186; CONF-860856-7; ON: DE87000441
Country of Publication:
United States
Language:
English