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Title: Brazing titanium-vapor-coated zirconia

Journal Article · · Welding Journal (Miami); (United States)
OSTI ID:6518840
 [1];  [2]
  1. Oak Ridge National Lab., TN (United States)
  2. Pohang Steel Co. (Korea, Republic of)

Partially stabilized zirconia was vacuum furnace brazed to itself, to nodular cast iron, and to commercially pure titanium with a Ag-30Cu-10Sn wt% filler metal. Wetting was obtained by coating the ZrO[sub 2] surfaces with Ti prior to brazing by RF sputtering or electron beam evaporation. Braze joints made with Ti-sputter-coated ZrO[sub 2] contained high levels of porosity, but those made with Ti coatings deposited by evaporation, referred to as Ti-vapor-coated, contained little or no porosity. Brazing caused the ZrO[sub 2] within about 1 mm (0.04 in.) of the joint surfaces to turn black in color, and thermodynamic analysis indicated that the discoloration was likely due to oxygen diffusion out of the ZrO[sub 2] into the Ti vapor coating during brazing. Braze joint strength was determined by flexure testing in the four-point bend arrangement, and on a more limited basis, by shear testing. The latter method was used mainly as a screening test for ZrO[sub 2]-Fe and ZrO[sub 2]-Ti joints. Flexure testing of ZrO[sub 2]-ZrO[sub 2] and ZrO[sub 2]-Fe braze joints was done at 25, 200, 400, and 575 C (77, 392, 752 and 1,067 F) in air. For flexure testing, average strengths of joint specimens decreased with increasing test temperature. The lower average strengths of ZrO[sub 2]-Fe specimens compared to those from ZrO[sub 2]-ZrO[sub 2] joints was attributed to higher residual stresses in the ceramic-to-metal joints.

OSTI ID:
6518840
Journal Information:
Welding Journal (Miami); (United States), Vol. 72:4; ISSN 0043-2296
Country of Publication:
United States
Language:
English