Process for forming unusually strong joints between metals and ceramics by brazing at temperatures that do no exceed 750 degree C.
Patent
·
OSTI ID:866047
- Knoxville, TN
- Crossville, TN
This invention is a process for joining metals to ceramics to form very strong bonds using low brazing temperature, i.e., less than 750.degree. C., and particularly for joining nodular cast iron to partially stabilized zirconia. The process provides that the ceramic be coated with an active metal, such as titanium, that can form an intermetallic with a low melting point brazing alloy such as 60Ag-30Cu-10Sn. The nodular cast iron is coated with a noncarbon containing metal, such as copper, to prevent carbon in the nodular cast iron from dissolving in the brazing alloy. These coated surfaces can be brazed together with the brazing alloy between at less than 750.degree. C. to form a very strong joint. An even stronger bond can be formed if a transition piece is used between the metal and ceramic. It is preferred for the transition piece to have a coefficient of thermal compatible with the coefficient of thermal expansion of the ceramic, such as titanium.
- Research Organization:
- Oak Ridge National Laboratory (ORNL), Oak Ridge, TN
- DOE Contract Number:
- W-7405-ENG-26
- Assignee:
- United States of America as represented by United States (Washington, DC)
- Patent Number(s):
- US 4621761
- OSTI ID:
- 866047
- Country of Publication:
- United States
- Language:
- English
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Related Subjects
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60ag-30cu-10sn
750
active
active metal
alloy
bond
bonds
brazed
brazing
brazing alloy
brazing temperature
carbon
carbon containing
cast
cast iron
ceramic
ceramics
coated
coated surface
coefficient
compatible
containing
containing metal
copper
degree
dissolving
exceed
expansion
form
formed
forming
intermetallic
iron
joining
joining metal
joint
joints
melting
metal
metals
nodular
noncarbon
partially
partially stabilized
particularly
piece
preferred
prevent
process
process provides
provides
stabilized
stabilized zirconia
strong
strong bond
strong bonds
strong joint
strong joints
stronger
surfaces
temperature
temperatures
thermal
thermal expansion
titanium
transition
unusually
zirconia
60ag-30cu-10sn
750
active
active metal
alloy
bond
bonds
brazed
brazing
brazing alloy
brazing temperature
carbon
carbon containing
cast
cast iron
ceramic
ceramics
coated
coated surface
coefficient
compatible
containing
containing metal
copper
degree
dissolving
exceed
expansion
form
formed
forming
intermetallic
iron
joining
joining metal
joint
joints
melting
metal
metals
nodular
noncarbon
partially
partially stabilized
particularly
piece
preferred
prevent
process
process provides
provides
stabilized
stabilized zirconia
strong
strong bond
strong bonds
strong joint
strong joints
stronger
surfaces
temperature
temperatures
thermal
thermal expansion
titanium
transition
unusually
zirconia