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Fluid flow effects on CO[sub 2] corrosion resistance of oil well materials

Journal Article · · Corrosion (Houston); (United States)
DOI:https://doi.org/10.5006/1.3316070· OSTI ID:6315768
;  [1]
  1. Nippon Steel Corp., Chiba (Japan). Steel Research Lab.

Effects of fluid flow on the corrosion resistance of oil well materials in environments containing CO[sub 2] were studied using two experimental techniques. One method utilized weight loss measurements and a large flow loop that could attain a maximum liquid flow rate of 20 m/s. The other utilized electrochemical measurements with rotating electrodes. The corrosion rate of carbon steel measured in the flow loop increased with the flow rate. But, the corrosion rate of 13 Cr martensitic stainless steel (UNS S42000) increased to 0.5 mm/y to become constant at the flow rate of 3 m/s. Corrosion rates were obtained from the electrochemical data using the Stern-Geary method, as a function of the speed of rotation. The results obtained by the two experimental methods were compared by hydrodynamic analysis. Using the similarity solutions obtained for mass transfer with pipe flow and the rotating electrode, the rotating velocity was converted to the equivalent velocity in the pipe. On that basis, the corrosion rate of the pipe was equal to the corrosion rate of the rotating electrode. The corrosion rate of the rotating electrode obtained by the electrochemical method was used to predict the corrosion rate of the pipe at the equivalent velocity. The predicted corrosion rate was in agreement with the measured corrosion rate.

OSTI ID:
6315768
Journal Information:
Corrosion (Houston); (United States), Journal Name: Corrosion (Houston); (United States) Vol. 49:6; ISSN 0010-9312; ISSN CORRAK
Country of Publication:
United States
Language:
English