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Reactive sputter etching of silicon with very low mask-material etch rates

Journal Article · · IEEE Trans. Electron Devices; (United States)

Directional etching of deep structures in silicon is often made difficult by a high mask erosion rate. Recent results have given a Si/SiO/sub 2/ etch rate ratio of up to 8 without the undercut problems associated with other selective etches. In this paper a new selectivity mechanism is described which can reproducibly give Si/SiO/sub 2/ etch rate ratios of more than 100 with a nonloading target, and more than about 50 with a loading target. Similar etch ratios are also obtained with masks of MgF/sub 2/, Al/sub 2/O/sub 3/, Al, and Cr. The inherently high Si/SiO/sub 2/ etch rate ratio obtained in Ar/Cl/sub 2/ discharges is here enhanced by causing selective deposition of SiO/sub 2/ onto slowly etched materials. The silicon may be obtained from the target, or, for easier control, from input gases such as SiCl/sub 4/. The deposition rate is controlled by the oxygen concentration. The results of etching deep grooves in Si are presented. Etch-mask faceting and Si surface decoration appear to limit the attainable etch rate ratios with fine structures; however, 18-..mu..m-deep gratings of 4.5-..mu..m period have been etched in Si.

Research Organization:
Massachusetts Inst. of Tech. Cambridge
OSTI ID:
6307364
Journal Information:
IEEE Trans. Electron Devices; (United States), Journal Name: IEEE Trans. Electron Devices; (United States) Vol. ED-28:11; ISSN IETDA
Country of Publication:
United States
Language:
English