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Reactive sputter etching of Si, SiO/sub 2/, Cr, Al, and other materials with gas mixtures based on CF/sub 4/ and Cl/sub 2/

Journal Article · · J. Vac. Sci. Technol.; (United States)
DOI:https://doi.org/10.1116/1.571220· OSTI ID:5958272
All etching processes require control of the relative etch rates of the mask and substrate materials. This is especially important in vacuum-etching processes where directional etching is often obtained at the expense of increased mask etch rate. Etch rate control requires good control of the etching parameters, and here at a constant gas flow of 2 x 10/sup -2/ Pa m/sup 3//s we use target voltage (peak-to-peak) and partial pressure of reactant species as controlled variables rather than power density and total pressure, as is common practice. SiO/sub 2/ and Si etch rates in CF/sub 4/ with a Si target were found to vary as P/sup 1/2/V/sup 2/ where V is the peak-to-peak target voltage (varied between 0.6 kV and 2.9 kV) and P is the reactant gas pressure varied between 0.35 Pa (2.7 ..mu..m) and 14.3 Pa (110 ..mu..m). Cr and Al rates varied as V/sup 3/, but were almost independent of pressure. These differences enable accurate selection of relative etch rates and appropriate masks. For instance, SiO/sub 2//Cr etch rate ratios as high as 50:1 may be achieved for 3.7 Pa of CF/sub 4/ at 0.8 kV peak-to-peak target voltage. Chlorine mixed with CF/sub 4/ enables the properties of the two gases to be combined. Thus, by adjusting only the gas mixture from pure CF/sub 4/ to pure Cl/sub 2/, the Si/SiO/sub 2/ etch rate ratio can be continuously varied between 0.33 and 6, respectively, at 1.3 kV peak-to-peak target voltage, 3.7 Pa pressure, and with substrates on a Si target.
Research Organization:
Research Laboratory of Electronics, Massachusetts Institute of Technology, Cambridge, Massachusetts 02139
OSTI ID:
5958272
Journal Information:
J. Vac. Sci. Technol.; (United States), Journal Name: J. Vac. Sci. Technol.; (United States) Vol. 19:4; ISSN JVSTA
Country of Publication:
United States
Language:
English