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Thermal analysis of reactions in soda-lime silicate glass batches containing melting accelerants: I, one- and two-component systems

Journal Article · · Journal of the American Ceramic Society; (United States)
;  [1]
  1. New York College of Ceramics at Alfred Univ., NY (United States)

To identify each glass melting reaction in a multicomponent system, one-component and two-component reaction processes were studied using DTA, TGA, and XRD. Two-component mixtures were prepared by choosing pairs in the same ratio as in a commercial container glass batch composition (sand-soda ash-calcite-dolomite-feldspar). The presence of silica in the silicia-calcite system decreased the termination temperature of the decomposition of calcite, but did not alter the onset of decomposition. Similar behavior was found in the dolomite-silica system. A double carbonate (Na[sub 2]Ca(CO[sub 3])[sub 2]) formed via solid-state reaction in the calcite-soda ash system, and metasilicate/disilicate phases were detected during the fusion process in the soda ash-silica system. The effects of reaction accelerant additions in the soda ash-silica system were investigated using 1 wt% additions of sodium sulfate, sodium nitrate, and sodium chloride. Sodium chloride was the most effective melting accelerant, lowering the termination temperature of CO[sub 2] release by [approximately]80C compared with the soda ash-silica system with no additives. NaCl additions caused complete reaction and/or fusion of Na[sub 2]CO[sub 3] prior to its melting temperature. Sodium sulfate additions acted to suppress metasilicate/disilicate formation by coating quartz grains and shifted consequent CO[sub 2] release to higher temperature.

OSTI ID:
6049728
Journal Information:
Journal of the American Ceramic Society; (United States), Journal Name: Journal of the American Ceramic Society; (United States) Vol. 76:3; ISSN 0002-7820; ISSN JACTAW
Country of Publication:
United States
Language:
English