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Title: Direct utilization - recovery of minerals from coal fly ash. Fossil Energy Program. Technical progress report, 1 July 1984-30 September 1984 including summary of work for FY84

Technical Report ·
OSTI ID:5868050

The research discussed in this report deals with resource recovery from coal conversion solid wastes. Progress is reported on two methods (the HiChlor and Lime-Sinter processes) for extracting metal values from power plant fly ash. Preliminary work is also reported on a method of making cement from the residue of the lime-sinter process. In the HiChlor Process, metal oxides in the fly ash are converted to volatile chlorides by reaction with chlorine in the presence of a reductant. Several versions of this approach are being investigated. The Lime-Sinter Process utilizes a solid state reaction to selectively convert the alumina in fly ash to a soluble form. Fly ash is mixed with limestone and a suitable mineralizer (to reduce the temperature required for sintering and to enhance alumina recovery) and then sintered in a high temperature kiln. Alumina is recovered by leaching the resulting clinker. A complex relationship between the calcium, alumina, silica, and sulfur constituents in the feed mixture controls the formation and extraction of aluminate compounds. Alumina recovery levels are enhanced by promoting the formation of less-soluble calcium compounds and/or more-soluble aluminum compounds. A study is underway to determine the degree to which flue gas scrubber sludge can be used both as a limestone substitute and as a sulfur bearing mineralizer. Results show that 20 to 25% of the limestone can be provided by the scrubber sludges. 25 refs.,25 figs., 10 tabs.

Research Organization:
Ames Lab., IA (USA)
DOE Contract Number:
W-7405-ENG-82
OSTI ID:
5868050
Report Number(s):
IS-4874; ON: DE85011292
Resource Relation:
Other Information: Portions of this document are illegible in microfiche products. Original copy available until stock is exhausted
Country of Publication:
United States
Language:
English