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Hydrodynamic lubrication under severe conditions

Thesis/Dissertation ·
OSTI ID:5757769
Three different rheological models for viscoplastic lubricants were compared and Reynolds equations developed. The Reynolds equations were applied to analyze the wide slider bearing, the short slider bearing, and the metal forming inlet zone. The element analysis method, which reveals the local effect of asperities, was developed and applied to generate an average flow model for rough surface lubrication with isoviscous lubricants. Simple analytical expressions for flow factors and shear stress factors were derived, and were applied in the analyses of a wide slider bearing and a metal forming inlet zone. The method was also used to calculate the pressure distribution and load capacity for these cases when the number of asperities are finite. The Reynolds equation and a semiempirical plasticity equation were coupled to solve for the film shape and pressure profile for different loading conditions in a metal forming work zone with rough tooling. The combined effect of roughness and temperature difference between two surfaces were studied. The modified element analysis method was used to derive a modified average Reynolds equation, modified flow factors, and shear stress factors for thermoviscous lubricants.
Research Organization:
Northwestern Univ., Evanston, IL (USA)
OSTI ID:
5757769
Country of Publication:
United States
Language:
English