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Properties and microstructure of molybdenum disilicide-{beta}{prime}-SiAlON particulate ceramic composites

Journal Article · · Journal of the American Ceramic Society
; ;  [1]; ; ;  [2]
  1. Energy Research Corp., Danbury, CT (United States)
  2. Univ. of Illinois, Urbana, IL (United States). Dept. of Materials Science and Engineering

Particulate ceramic composites that were composed of a combustion-synthesized {beta}{prime}-SiAlON matrix and dispersed MoSi{sub 2} particles were hot pressed at 1,600 C in a nitrogen atmosphere. The physical and mechanical properties of the composites that contained 15, 30, and 45 vol% MoSi{sub 2} were evaluated. The average four-point bend strength, fracture toughness, and Vickers hardness of the composites were in the ranges of 500--600 MPa, 3--4 MPa{center_dot}m{sup 1/2}, and 11--13 GPa, respectively. The measured mechanical strength and hardness were very similar to the values that were predicted from the rule of mixtures. The fracture toughness of the combustion-synthesized {beta}{prime}-SiAlON (2.5 MPa{center_dot}m{sup 1/2}) was apparently enhanced by the MoSi{sub 2} particles that were added. The increase in the fracture toughness was predominantly attributed to the residual thermal stress that was induced by the thermal expansion mismatch between the MoSi{sub 2} particles and the {beta}{prime}-SiAlON matrix. The composites showed improved electrical conductivity and oxidation resistance over monolithic {beta}{prime}-SiAlON. High-resolution transmission electron microscopy examination of the composites indicated that the MoSi{sub 2} was chemically well compatible with the {beta}{prime}-SiAlON.

Sponsoring Organization:
Department of the Air Force, Washington, DC (United States); USDOE, Washington, DC (United States)
DOE Contract Number:
FG02-91ER45439
OSTI ID:
556437
Journal Information:
Journal of the American Ceramic Society, Journal Name: Journal of the American Ceramic Society Journal Issue: 11 Vol. 80; ISSN 0002-7820; ISSN JACTAW
Country of Publication:
United States
Language:
English