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High-power high-frequency DC-to-DC converters

Thesis/Dissertation ·
OSTI ID:5484453

Three new dc-to-dc converter topologies aimed at high-power high-frequency applications are introduced. Major system parasitics, namely, the leakage inductance of the transformer and the device output capacitance are efficiently utilized. All circuits operate at a constant switching frequency, thus simplifying design of the reactive elements. Of the three circuits the single-phase and three-phase versions of the dual-active-bridge topology demonstrate minimal electrical stresses, better utilization of the transformer, bi-directional and buck-boost model of operation. The power-transfer characteristics and soft-switching regions on the Vout-Iout plane are identified. Two coaxial transformers with different cross-sections were built for a rating of 50 kVA. The measured leakage inductance at 50 kHz is seen to be in the vicinity of 150-250 nH, with power density of approximately 0.1 kg/kW. Based on the single-phase dual-active-bridge topology, a 50kW, 50-kHz converter operating at an input voltage of 200V dc and an output voltage of 1,600V dc was fabricated.

Research Organization:
Wisconsin Univ., Madison, WI (United States)
OSTI ID:
5484453
Country of Publication:
United States
Language:
English

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