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Effects of expulsion in spot welding of cold rolled sheet steels

Journal Article · · Journal of Materials Engineering and Performance; (United States)
DOI:https://doi.org/10.1007/BF02648832· OSTI ID:5363664
;  [1]
  1. Univ. of Illinois, Chicago, IL (United States)

The effects of expulsion on microstructure and tensile shear strength of spot welds have been investigated for a high-strength cold rolled sheet steel. Spot welds with expulsion are characteristic for a double image'' near the fusion line, an equiaxed dendritic grain zone along the faying surface, and deep indentations on the outer surfaces. Microstructural examinations and tensile shear tests of spot welding specimens were conducted to determine the correlation between microstructure and strength. It was found that the equiaxed dendritic structure was associated with significant solidification cracking. Fractography on tensile specimens reveals that brittle failure is associated with an equiaxed microstructure. Furthermore, the surface indentation will change the stress at the nugget edge, and deep surface indentations are expected to promote premature failure.

OSTI ID:
5363664
Journal Information:
Journal of Materials Engineering and Performance; (United States), Journal Name: Journal of Materials Engineering and Performance; (United States) Vol. 2:3; ISSN 1059-9495; ISSN JMEPEG
Country of Publication:
United States
Language:
English