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U.S. Department of Energy
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OPTIMUM SPOT AND SEAM WELDING CONDITIONS FOR ZIRCALOY 3

Technical Report ·
OSTI ID:4306408
The optimum spot-welding conditions for 0.062- and 0.110-in. Zircaloy-3 sheet were determined. The optimum conditiuns for seam welding were determined only for the 0.062-in. sheet. To obtain a consistent weld strength, the tenacious, low-conductivity surface film must be removed from the surface of Zircaloy-3 sheet. A pickling solution consisting of 100 pts. concentrated HCl (assay 37%) with 1 pt. 48% HF was found to be satisfactory for removing the surface film. After one minute in this solution, a consistent surface contact resistsnnce of the order of 40 microhms was obtained. To simulate actual practice, the effect of storage environment after pickling was studied. The tensile-shear strength of spotwelded Zircaloy-3 was high; however, its normal- tension strengt was comparatively low. Welding under an argon atmosphere improved both the tensile-shear and normaltension strength, but did not materially change the ductility ratio. Tests performed at 500 F showed a decrease in the tensile-shear strength and an increase in the normal-tension strength and the ductility ratio. (auth)
Research Organization:
Rensselaer Polytechnic Inst., Troy, N.Y.
NSA Number:
NSA-13-003803
OSTI ID:
4306408
Report Number(s):
AECU-3964
Country of Publication:
Country unknown/Code not available
Language:
English