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U.S. Department of Energy
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SPECIFICATIONS AND FABRICATION PROCEDURES FOR APPR-1 CORE II STATIONARY FUEL ELEMENTS

Technical Report ·
DOI:https://doi.org/10.2172/4294583· OSTI ID:4294583
Stainless steel-base fuel elements of thin plate-type construction and containing a dispersion of enriched uraninm dioxide have becn successfully employed in powering the Army Package Power Reactor. This report is concerned with the stationary fuel component proposed for operation in the second core loading of the reactor. The essential features of the component enginecred for radioactive service in pressurized water at 450 deg F are described. The underlying criteria which guided the design are presented. The technological factors, such as compatibility, corrosion resistance, and irradiation behavior, which led to the selection of UO/sub 2/ as the fissile compound, boron carbide as the burnable 'poison, and austenitic stainless stecl as the cladding and matrix material are reviewed. The fabricational procedures developed and adopted for manufacturing the component are presented in detail. This includes incorporation of the UO/sub 2/ and B/sub 4/C into stainless steel compacts by powder-metallurgy techniques, methods of preparing composite fuel plates by roll cladding, and assembly and joining the thin plates into an integral unit by brazing with a nickel-base alloy. Quality-control measures adopted to consistently produce components within dimensional tolerances on a pilet-plant basis are described. The general requirements on the task of supplying a loading of Core H fuel elements are outlined for the purpose of informing prospective fabricators with the nature and scope of the undertaking. Detailed specifications on the material and dimensional requirements the manufacturer is expected to meet are also provided. (auth)
Research Organization:
Oak Ridge National Lab., Tenn.; Alco Products, Inc., Schenectady, N.Y.
DOE Contract Number:
W-7405-ENG-26
NSA Number:
NSA-13-005956
OSTI ID:
4294583
Report Number(s):
ORNL-2649
Country of Publication:
United States
Language:
English