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Reduced thermal resistance of Al-rich AlGaN HEMTs via top-side diamond integration

Journal Article · · APL Electronic Devices
DOI:https://doi.org/10.1063/5.0304018· OSTI ID:3009510
 [1];  [2];  [1];  [1];  [2];  [2];  [1];  [3];  [3];  [4];  [1];  [2];  [5];  [5];  [1];  [1];  [1];  [1]
  1. U.S. Naval Research Laboratory (NRL), Washington, DC (United States)
  2. Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States)
  3. Amentum Services, Inc., Oak Ridge, TN (United States); U.S. Naval Research Laboratory (NRL), Washington, DC (United States)
  4. National Research Council (NRC), Washington, DC (United States); U.S. Naval Research Laboratory (NRL), Washington, DC (United States)
  5. Univ. of Virginia, Charlottesville, VA (United States)
We report back-end-of-line growth of nanocrystalline diamond (NCD) on ultrawide bandgap (UWBG) high Al content aluminum gallium nitride (AlGaN) channel high electron mobility transistors for thermal management. A thin (∼15 nm) silicon nitride (SiNx) interlayer was deposited to protect the device surface before performing a low temperature (500 °C) NCD growth process in an attempt to protect the gates on these fully fabricated devices. Notably, atomic force microscopy showed that the maximum lateral grain size exceeded 300 nm even though the film thickness was ∼250 nm. Comparing electrical (DC) performance before and after NCD growth, the gate leakage increased by ∼102 after NCD growth. Despite the lower NCD growth temperature, intermixing of the Ni and Au was observed in the Schottky gate metal stack; however, we believe there is another mechanism, possibly hydrogen-related, that is responsible for the measured increase in gate leakage. Regarding thermal management, the device-level thermal resistance (quantified using the average gate temperature rise measured by thermoreflectance imaging) was reduced by 29% through the incorporation of the top-side diamond film. Using time-domain thermoreflectance, the thermal conductivity of the ≈250 nm thick NCD film was measured to be 45 ± 25 W m−1 K−1. This is expected to be at least 5× greater than the thermal conductivity of the thin disordered AlGaN alloy. There could also be a coupled electrothermal component contributing to the reduced temperature rise from electric field spreading and consequent heat spreading. This study demonstrates a promising first step toward device-level thermal management of high power UWBG Al-rich AlGaN devices.
Research Organization:
Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States)
Sponsoring Organization:
USDOE National Nuclear Security Administration (NNSA); USDOE Office of Science (SC), Basic Energy Sciences (BES)
Grant/Contract Number:
NA0003525
OSTI ID:
3009510
Report Number(s):
SAND--2025-15309J; 1784242
Journal Information:
APL Electronic Devices, Journal Name: APL Electronic Devices Journal Issue: 4 Vol. 1; ISSN 2995-8423
Publisher:
AIP PublishingCopyright Statement
Country of Publication:
United States
Language:
English

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