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Mixture-of-Experts for Multi-Domain Defect Identification in Non-Destructive Inspection

Conference · · 2024 International Conference on Machine Learning and Applications (ICMLA)
 [1];  [2];  [3];  [2];  [4];  [3];  [2]
  1. Northern Illinois University, DeKalb, IL (United States); Spirit AeroSystems Inc
  2. Northern Illinois University, DeKalb, IL (United States)
  3. Argonne National Laboratory (ANL), Argonne, IL (United States)
  4. Spirit AeroSystems, Inc., Wichita, KS (United States)

Composite materials are widely used in aircraft structures because of their superior mechanical properties. However, their complex failure modes require sophisticated inspection methods to ensure structural integrity. Ultrasonic testing (UT) is a common non-destructive inspection (NDI) technique for aircraft composites that can detect internal and external defects with high resolution and accuracy. Despite their effectiveness, traditional UT methods rely on the manual interpretation of ultrasonic signals, which is time-consuming, labor-intensive, and subjective. Furthermore, processing such large-scale data, particularly across materials of varying thicknesses, significantly increases the computational demands of deep learning model optimization. To overcome these challenges, we propose an efficient sparse mixture-of-experts (MoE) model with a multi-level loss function and introduce four novel training objectives to improve computational efficiency and accuracy in identifying surface defects in composite aircraft materials. Here, we evaluated our approach on material with multiple thicknesses or domains comprising various defects. Our experimental results demonstrate higher accuracy and F1-Score, with only 10% training epochs compared to baseline MoE.

Research Organization:
Spirit AeroSystems, Inc., Wichita, KS (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE); USDOE Office of Science (SC)
DOE Contract Number:
EE0009397; AC02-06CH11357
OSTI ID:
2563185
Journal Information:
2024 International Conference on Machine Learning and Applications (ICMLA), Journal Name: 2024 International Conference on Machine Learning and Applications (ICMLA)
Country of Publication:
United States
Language:
English

References (17)

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Toward Zero Defect Manufacturing with the support of Artificial Intelligence—Insights from an industrial application journal May 2023
A critical review of recent advances in the aerospace materials journal January 2024
Learning defects from aircraft NDT data journal September 2023
A comparison of methods for generating synthetic training data for domain adaption of deep learning models in ultrasonic non-destructive evaluation journal January 2024
Ultrasonic signal classification and imaging system for composite materials via deep convolutional neural networks journal September 2017
An Online Framework for Cognitive Load Assessment in Industrial Tasks journal December 2022
An improved automated ultrasonic NDE system by wavelet and neuron networks journal April 2004
Ultrasonic detection of manufacturing defects in multilayer composite structures journal January 2021
Machine learning protocol from ultrasound data for monitoring, predicting, and supporting the analysis of dam slopes conference December 2022
Multi-Modal Machine Learning for Navigating Noisy Objectives of Automotive Manufacturing Quality Inspection conference December 2023
Designing Effective Sparse Expert Models conference May 2022
Comparative Study on Deep Learning Methods for Defect Identification and Classification in Composite Aerostructure Material conference July 2023
Neural network approach of active ultrasonic signals for structural health monitoring analysis conference March 2009
Nondestructive testing and evaluation techniques of defects in fiber-reinforced polymer composites: A review journal October 2022
Computerized Ultrasonic Imaging Inspection: From Shallow to Deep Learning journal November 2018
A Systematic Review of Advanced Sensor Technologies for Non-Destructive Testing and Structural Health Monitoring journal February 2023

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