Corrosion behaviour of friction-bit-joined and weld-bonded AA7075-T6/galvannealed DP980

Lim, Yong Chae; Squires, Lile; Pan, Tsung-Yu; Miles, Michael; Keum, Jong Kahk; Song, Guang-Ling; Wang, Yanli; Feng, Zhili

doi:10.1080/13621718.2016.1255404

Title: Corrosion behaviour of friction-bit-joined and weld-bonded AA7075-T6/galvannealed DP980

Journal Article · Tue Aug 01 00:00:00 EDT 2017 · Science and Technology of Welding and Joining

DOI:https://doi.org/10.1080/13621718.2016.1255404· OSTI ID:2281412

Lim, Yong Chae ^[1];

^[2]; Pan, Tsung-Yu ^[1]; Miles, Michael ^[2]; Keum, Jong Kahk ^[3]; Song, Guang-Ling ^[1]; Wang, Yanli ^[1]; Feng, Zhili ^[1]

Materials Science & Technology Division, Oak Ridge National Laboratory, One Bethel Valley Road, Oak Ridge, TN, USA
Manufacturing Engineering Technology, Brigham Young University, Provo, UT, USA
Spallation Neutron Source, Oak Ridge National Laboratory, Oak Ridge, TN, USA

Joining of aluminium alloys 7075-T6 and galvannealed dual phase 980 steel was achieved by friction bit joining (FBJ) and weld-bonding (FBJ + adhesive) processes. Accelerated laboratory-scale corrosion tests were performed on both FBJ only and weld-bonded specimens to study joint strength under a corrosive environment. Static lap shear tests showed that both FBJ only and weld-bonded cases generally retained more than 80% of the joint strength of non-corroded specimens at the end of corrosion testing. The presence of Zn/Fe coating on the steel substrate resulted in improved corrosion resistance for FBJ specimens, compared to joints produced with bare steel. Finally, an optical microscopy was used for cross-sectional analysis of corroded specimens. Some corrosion on the joining bit was observed near the bit head. However, the joining bit was still intact on the steel substrate, indicating that the primary bond was sound.

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Research Organization:: Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE; USDOE Office of Energy Efficiency and Renewable Energy (EERE), Vehicle Technologies Office (EE-3V)

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 2281412

Alternate ID(s):: OSTI ID: 1360014

Journal Information:: Science and Technology of Welding and Joining, Journal Name: Science and Technology of Welding and Joining Vol. 22 Journal Issue: 6; ISSN 1362-1718

Publisher:: SAGE PublicationsCopyright Statement

Country of Publication:: United Kingdom

Language:: English

Citation Metrics:

Cited by: 23 works

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