Dissimilar Materials Joining of Carbon Fiber Polymer to Dual Phase 980 by Friction Bit Joining, Adhesive Bonding, and Weldbonding

Lim, Yong Chae; Park, Hoonmo; Jang, Junho; McMurray, Jake W.; Lokitz, Bradly S.; Keum, Jong Kahk; Wu, Zhenggang; Feng, Zhili

doi:10.3390/met8110865

Title: Dissimilar Materials Joining of Carbon Fiber Polymer to Dual Phase 980 by Friction Bit Joining, Adhesive Bonding, and Weldbonding

Journal Article · Wed Oct 24 00:00:00 EDT 2018 · Metals

DOI:https://doi.org/10.3390/met8110865· OSTI ID:1479803

^[1]; Park, Hoonmo ^[2]; Jang, Junho ^[2];

^[1];

^[1]

Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Hyundai Motor Company, Gyeonggi (Korea)

In the present study, joining of a carbon fiber-reinforced polymer and dual phase 980 steel was studied using the friction bit joining, adhesive bonding, and weldbonding processes. The friction bit joining process was optimized for the maximum joint strength by varying the process parameters. Then, the adhesive bonding and weld bonding (friction bit joining plus adhesive bonding) processes were further developed. Lap shear tensile and cross-tension testing were used to assess the joint integrity of each process. Fractured specimens were compared for the individual processes. The microstructures in the joining bit ranged from tempered martensite to fully martensite in the cross-section view of friction bit-joined specimens. Additionally, the thermal decomposition temperature of the as-received carbon fiber composite was studied by thermogravimetric analysis. Fourier-transform infrared–attenuated total reflectance spectroscopy and X-ray diffraction measurements showed minimal variations in the absorption peak and diffraction peak patterns, indicating insignificant thermal degradation of the carbon fiber matrix due to friction bit joining.

View Accepted Manuscript (DOE)

Cite

Export

Save

Research Organization:: Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1479803

Journal Information:: Metals, Vol. 8, Issue 11; ISSN 2075-4701

Publisher:: MDPICopyright Statement

Country of Publication:: United States

Language:: English

Citation Metrics:

Cited by: 10 works

Citation information provided by
Web of Science

References (41)

Strength estimation of self-piercing rivets using lower bound limit load analysis Sun, X.; Khaleel, M. A. Science and Technology of Welding and Joining, Vol. 10, Issue 5 https://doi.org/10.1179/174329305X57491	journal	September 2005
Innovative and Highly Productive Joining Technologies for Multi-Material Lightweight Car Body Structures Meschut, G.; Janzen, V.; Olfermann, T. Journal of Materials Engineering and Performance, Vol. 23, Issue 5 https://doi.org/10.1007/s11665-014-0962-3	journal	April 2014
Statistical test planning for ultrasonic welding of dissimilar materials using the example of aluminum-carbon fiber reinforced polymers (CFRP) joints Balle, F.; Eifler, D. Materialwissenschaft und Werkstofftechnik, Vol. 43, Issue 4 https://doi.org/10.1002/mawe.201200943	journal	April 2012
Mechanical and corrosion behavior of plain low carbon dual-phase steels Bhagavathi, Lakshmana Rao; Chaudhari, G. P.; Nath, S. K. Materials & Design, Vol. 32, Issue 1 https://doi.org/10.1016/j.matdes.2010.06.025	journal	January 2011
An overview of the technology of fibre-reinforced plastics for design purposes Edwards, K. L. Materials & Design, Vol. 19, Issue 1-2 https://doi.org/10.1016/S0261-3069(98)00007-7	journal	February 1998
Friction Spot Joining of aluminum AA2024/carbon-fiber reinforced poly(phenylene sulfide) composite single lap joints: Microstructure and mechanical performance Goushegir, S. M.; dos Santos, J. F.; Amancio-Filho, S. T. Materials & Design (1980-2015), Vol. 54 https://doi.org/10.1016/j.matdes.2013.08.034	journal	February 2014
Direct joining of carbon-fiber–reinforced plastic to an aluminum alloy using friction lap joining Nagatsuka, Kimiaki; Yoshida, Shoichiro; Tsuchiya, Atsuki Composites Part B: Engineering, Vol. 73 https://doi.org/10.1016/j.compositesb.2014.12.029	journal	May 2015
Water absorption and desorption in an epoxy resin with degradation Xiao, G. Z.; Shanahan, M. E. R. Journal of Polymer Science Part B: Polymer Physics, Vol. 35, Issue 16 https://doi.org/10.1002/(SICI)1099-0488(19971130)35:16<2659::AID-POLB9>3.0.CO;2-K	journal	November 1997
Laser direct joining of carbon fibre reinforced plastic to stainless steel Jung, K. W.; Kawahito, Y.; Katayama, S. Science and Technology of Welding and Joining, Vol. 16, Issue 8 https://doi.org/10.1179/1362171811Y.0000000060	journal	November 2011
Load transfer in hybrid (bonded/bolted) composite single-lap joints Kelly, Gordon Composite Structures, Vol. 69, Issue 1 https://doi.org/10.1016/j.compstruct.2004.04.016	journal	June 2005
Mechanical properties of dissimilar metal joints composed of DP 980 steel and AA 7075-T6 Squires, L.; Lim, Y. C.; Miles, M. P. Science and Technology of Welding and Joining, Vol. 20, Issue 3 https://doi.org/10.1179/1362171815Y.0000000013	journal	January 2015
Effect of plasma electrolytic oxidation coating on joining metal to plastic Liu, F. C.; Liao, J.; Gao, Y. Science and Technology of Welding and Joining, Vol. 20, Issue 4 https://doi.org/10.1179/1362171815Y.0000000012	journal	February 2015
Friction stir blind riveting of carbon fiber-reinforced polymer composite and aluminum alloy sheets Min, Junying; Li, Yongqiang; Li, Jingjing The International Journal of Advanced Manufacturing Technology, Vol. 76, Issue 5-8 https://doi.org/10.1007/s00170-014-6364-8	journal	September 2014
Laser direct joining of carbon fiber reinforced plastic to zinc-coated steel Jung, K. W.; Kawahito, Y.; Takahashi, M. Materials & Design, Vol. 47 https://doi.org/10.1016/j.matdes.2012.12.015	journal	May 2013
Loading and fracture response of CFRP-to-steel adhesively bonded joints with thick adherents – Part I: Experiments Anyfantis, Konstantinos N.; Tsouvalis, Nicholas G. Composite Structures, Vol. 96 https://doi.org/10.1016/j.compstruct.2012.08.060	journal	February 2013
CFRP/titanium hybrid material for improving composite bolted joints Kolesnikov, B.; Herbeck, L.; Fink, A. Composite Structures, Vol. 83, Issue 4 https://doi.org/10.1016/j.compstruct.2007.05.010	journal	June 2008
Corrosion performance and mechanical properties of joined automotive materials LeBozec, N.; LeGac, A.; Thierry, D. Materials and Corrosion, Vol. 63, Issue 5 https://doi.org/10.1002/maco.201005888	journal	January 2011
Parametric studies on pulsed Nd:YAG laser cutting of carbon fibre reinforced plastic composites Mathew, Jose; Goswami, G. L.; Ramakrishnan, N. Journal of Materials Processing Technology, Vol. 89-90 https://doi.org/10.1016/S0924-0136(99)00011-4	journal	May 1999
FTIR and SEM analysis of polyester- and epoxy-based composites manufactured by VARTM process Cecen, Volkan; Seki, Yoldaş; Sarikanat, Mehmet Journal of Applied Polymer Science, Vol. 108, Issue 4 https://doi.org/10.1002/app.27857	journal	January 2008
Self-pierce riveting of three high strength steel and aluminium alloy sheets Abe, Y.; Kato, T.; Mori, K. International Journal of Material Forming, Vol. 1, Issue S1 https://doi.org/10.1007/s12289-008-0134-9	journal	April 2008
Solid state spot joining of sheet materials using consumable bit Miles, M. P.; Kohkonen, K.; Packer, S. Science and Technology of Welding and Joining, Vol. 14, Issue 1 https://doi.org/10.1179/136217108X341193	journal	January 2009
Static and fatigue testing thin riveted, bonded and hybrid carbon fiber double lap joints used in aircraft structures Chowdhury, Nabil; Chiu, Wing Kong; Wang, John Composite Structures, Vol. 121 https://doi.org/10.1016/j.compstruct.2014.11.004	journal	March 2015
Multimaterial car body design: challenge for welding and joining Dilthey, U.; Stein, L. Science and Technology of Welding and Joining, Vol. 11, Issue 2 https://doi.org/10.1179/174329306X85967	journal	March 2006
Microwave Absorption Properties of Carbon Nanotubes-Epoxy Composites in a Frequency Range of 2 - 20 GHz Wang, Zhou; Zhao, Guang-Lin Open Journal of Composite Materials, Vol. 03, Issue 02 https://doi.org/10.4236/ojcm.2013.32003	journal	January 2013
Analysis of the mechanical performance of hybrid (SPR/bonded) single-lap joints between CFRP panels and aluminum blanks Di Franco, G.; Fratini, L.; Pasta, A. International Journal of Adhesion and Adhesives, Vol. 41 https://doi.org/10.1016/j.ijadhadh.2012.10.008	journal	March 2013
Experimental analysis of damage propagation in riveted CFRP-steel structures by thermal loads Wagner, Julia; Wilhelm, Maximilian; Baier, Horst The International Journal of Advanced Manufacturing Technology, Vol. 75, Issue 5-8 https://doi.org/10.1007/s00170-014-6197-5	journal	August 2014
Self-piercing riveting of aluminum alloy and thermoplastic composites Zhang, Jing; Yang, Shanglu Journal of Composite Materials, Vol. 49, Issue 12 https://doi.org/10.1177/0021998314535456	journal	May 2014
Microstructural Evolution of DP980 Steel during Friction Bit Joining Huang, T.; Sato, Y. S.; Kokawa, H. Metallurgical and Materials Transactions A, Vol. 40, Issue 12 https://doi.org/10.1007/s11661-009-0016-x	journal	October 2009
Ultrasonic Metal Welding of Aluminium Sheets to Carbon Fibre Reinforced Thermoplastic Composites Balle, Frank; Wagner, Guntram; Eifler, Dietmar Advanced Engineering Materials, Vol. 11, Issue 1-2 https://doi.org/10.1002/adem.200800271	journal	January 2009
Influence of Tool Shape on Hole Clinching for Carbon Fiber-Reinforced Plastic and SPRC440 Lee, Seung-Hun; Lee, Chan-Joo; Lee, Kyung-Hun Advances in Mechanical Engineering, Vol. 6 https://doi.org/10.1155/2014/810864	journal	January 2014
Hot dip galvanising of transformation induced plasticity and other intercritically annealed steels Mintz, B. International Materials Reviews, Vol. 46, Issue 4 https://doi.org/10.1179/095066001771048754	journal	April 2001
Evolution of microstructure of epoxy coating during UV degradation progress studied by slow positron annihilation spectroscopy and electrochemical impedance spectroscopy Liu, Fuwei; Yin, Mingxi; Xiong, Bangyun Electrochimica Acta, Vol. 133 https://doi.org/10.1016/j.electacta.2014.04.002	journal	July 2014
Parametric study on mechanical clinching process for joining aluminum alloy and high-strength steel sheets Lee, Chan-Joo; Kim, Jae-Young; Lee, Sang-Kon Journal of Mechanical Science and Technology, Vol. 24, Issue 1 https://doi.org/10.1007/s12206-009-1118-5	journal	January 2010
Corrosion behaviour of friction-bit-joined and weld-bonded AA7075-T6/galvannealed DP980 Lim, Yong Chae; Squires, Lile; Pan, Tsung-Yu Science and Technology of Welding and Joining, Vol. 22, Issue 6 https://doi.org/10.1080/13621718.2016.1255404	journal	December 2016
Microstructure and mechanical performance of metal-composite hybrid joints produced by FricRiveting Altmeyer, J.; Suhuddin, U. F. H.; dos Santos, J. F. Composites Part B: Engineering, Vol. 81 https://doi.org/10.1016/j.compositesb.2015.06.015	journal	November 2015
On the feasibility of a friction-based staking joining method for polymer–metal hybrid structures Abibe, A. B.; Sônego, M.; dos Santos, J. F. Materials & Design, Vol. 92 https://doi.org/10.1016/j.matdes.2015.12.087	journal	February 2016
On the feasibility of friction spot joining in magnesium/fiber-reinforced polymer composite hybrid structures Amancio-Filho, S. T.; Bueno, C.; dos Santos, J. F. Materials Science and Engineering: A, Vol. 528, Issue 10-11 https://doi.org/10.1016/j.msea.2011.01.085	journal	April 2011
Friction spot joining of aluminum AA6181-T4 and carbon fiber-reinforced poly(phenylene sulfide): Effects of process parameters on the microstructure and mechanical strength Esteves, J. V.; Goushegir, S. M.; dos Santos, J. F. Materials & Design, Vol. 66 https://doi.org/10.1016/j.matdes.2014.06.070	journal	February 2015
Study of mechanical joint strength of aluminum alloy 7075-T6 and dual phase steel 980 welded by friction bit joining and weld-bonding under corrosion medium Lim, Yong Chae; Squires, Lile; Pan, Tsung-Yu Materials & Design, Vol. 69 https://doi.org/10.1016/j.matdes.2014.12.043	journal	March 2015
Quality of self-piercing riveting (SPR) joints from cross-sectional perspective: A review Haque, Rezwanul Archives of Civil and Mechanical Engineering, Vol. 18, Issue 1 https://doi.org/10.1016/j.acme.2017.06.003	journal	January 2018
Carbon fibre in automotive applications Adam, H. Materials & Design, Vol. 18, Issue 4-6 https://doi.org/10.1016/S0261-3069(97)00076-9	journal	December 1997

Cited By (1)

Deformation-Assisted Joining of Sheets to Tubes by Annular Sheet Squeezing Alves, Luis M.; Afonso, Rafael M.; Silva, Frederico L. R. Materials, Vol. 12, Issue 23 https://doi.org/10.3390/ma12233909	journal	November 2019

Similar Records

Study of mechanical joint strength of aluminum alloy 7075-T6 and dual phase steel 980 welded by friction bit joining and weld-bonding under corrosion medium

Journal Article · Tue Dec 30 00:00:00 EST 2014 · Materials and Design · OSTI ID:1479803

Lim, Yong Chae; Squires, Lile; Pan, Tsung-Yu; +4 more

Mechanical properties of dissimilar metal joints composed of DP 980 steel and AA 7075-T6

Journal Article · Wed Mar 18 00:00:00 EDT 2015 · Science and Technology of Welding and Joining · OSTI ID:1479803

Squires, Lile; Lim, Yong Chae; Miles, Michael; +1 more

Corrosion behaviour of friction-bit-joined and weld-bonded AA7075-T6/galvannealed DP980

Journal Article · Tue Aug 01 00:00:00 EDT 2017 · Science and Technology of Welding and Joining · OSTI ID:1479803

Lim, Yong Chae; Squires, Lile; Pan, Tsung-Yu; +5 more

Related Subjects

36 MATERIALS SCIENCE
dissimilar material joining
carbon fiber-reinforced polymer
dual-phase steel
friction bit joining
adhesive bonding
weld bonding
mechanical strength

Title: Dissimilar Materials Joining of Carbon Fiber Polymer to Dual Phase 980 by Friction Bit Joining, Adhesive Bonding, and Weldbonding

Citation Formats

References (41)

Cited By (1)

Similar Records

Related Subjects