Understanding the tool influence function during sub-aperture belt-on-wheel glass polishing

Suratwala, T.; Ross, J.; Steele, R.; Tham, G.; Wong, L.; Wolfs, F.; Defisher, S.; Bechtold, R.; Rinkus, M.; Mah, C.

doi:10.1364/ao.476547

Understanding the tool influence function during sub-aperture belt-on-wheel glass polishing

Journal Article · Thu Dec 15 23:00:00 EST 2022 · Applied Optics

DOI:https://doi.org/10.1364/ao.476547· OSTI ID:2203635

^[1]; Ross, J. ^[2]; Steele, R. ^[1]; Tham, G. ^[1]; Wong, L. ^[1]; Wolfs, F. ^[2]; ^[2]; Bechtold, R. ^[2]; Rinkus, M. ^[2]; Mah, C. ^[1]

Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)
OptiPro Systems, Ontario, NY (United States)

The tool influence function (TIF) during sub-aperture belt-on-wheel polishing has been evaluated as a function of various process conditions (belt use/wear, dwell time, displacement, belt velocity, and wheel modulus and diameter) on fused silica glass workpieces using C e O 2 polishing media. TIF spots are circular or elliptical in shape with a largely flat bottom character. Furthermore, the volumetric removal rate varies significantly with belt use (or wear), stabilizing after ~ 15 m i n of use. A modified Preston model, where the pressure dependence is adjusted using a different scaling of the wheel modulus ( E w 0.5 ), largely predicts the volumetric removal rate over the range of process conditions evaluated. The relatively high volumetric removal rate of 30 - 60 m m 3 / h using a fixed C e O 2 -in-resin-host belt offers a rapid, and hence, more economical, initial polish of aspheric and freeform optics.

View Accepted Manuscript (DOE)

Research Organization:: Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)

Sponsoring Organization:: USDOE National Nuclear Security Administration (NNSA)

Grant/Contract Number:: AC52-07NA27344

OSTI ID:: 2203635

Alternate ID(s):: OSTI ID: 1905357

Report Number(s):: LLNL--JRNL-839836; 1060905

Journal Information:: Applied Optics, Journal Name: Applied Optics Journal Issue: 1 Vol. 62; ISSN 1559-128X

Publisher:: Optical Society of AmericaCopyright Statement

Country of Publication:: United States

Language:: English

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