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The influence of substrate temperature and Al mobility on the microstructural evolution of magnetron sputtered ternary Ti-Al-N thin films

Journal Article · · Journal of Applied Physics
DOI:https://doi.org/10.1063/1.3208065· OSTI ID:21361849
 [1]; ;  [2]; ; ;  [1]
  1. Institute of Ion Beam Physics and Materials Research, Forschungszentrum Dresden-Rossendorf, P.O. Box 510119, 01314 Dresden (Germany)
  2. Department of Physics, Chemistry and Biology (IFM), Thin Film Physics Division, Linkoeping University, Linkoeping SE-581 83 (Sweden)
Ternary Ti-Al-N films were deposited onto Al{sub 2}O{sub 3} (0001) substrates by reactive cosputtering from elemental Ti and Al targets and analyzed by in situ and ex situ x-ray scattering, Rutherford backscattering spectroscopy, transmission electron microscopy, and x-ray photoemission spectroscopy. The deposition parameters were set to values that yield Ti:Al:N ratios of 2:1:1 and 4:1:3 at room temperature. 2TiAlN depositions at 675 deg. C result in epitaxial Ti{sub 2}AlN growth with basal planes parallel to the substrate surface. Nominal 4TiAl3N depositions at 675 deg. C and above, however, yield domain growth of TiN and Ti{sub 2}AlN due to Al loss to the vacuum. Depositions at a lower temperature of 600 deg. C yield films with correct 4:1:3 stoichiometry, but Ti{sub 4}AlN{sub 3} formation is prevented, supposedly by insufficient adatom mobility. Instead, an incoherent Ti{sub n+1}AlN{sub n} structure with random twinned stacking sequences n is obtained that exhibits both basal plane orientations parallel and nearly perpendicular to the substrate interface. X-ray photoemission spectroscopy shows that in contrast to stoichiometric nitrides the Al is metallically bonded and hence acts as twinning plane within the Ti{sub n+1}AlN{sub n} stackings. Domains with perpendicular basal plane orientation overgrow those with parallel orientation in a competitive growth mode. The resulting morphology is a combination of smooth-surface parallel-basal-plane-oriented domains interrupted by repeated facetted hillocklike features with perpendicular basal plane orientation.
OSTI ID:
21361849
Journal Information:
Journal of Applied Physics, Journal Name: Journal of Applied Physics Journal Issue: 6 Vol. 106; ISSN JAPIAU; ISSN 0021-8979
Country of Publication:
United States
Language:
English