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Title: Corrosion protection mechanism of polyaniline blended organic coating on steel

Abstract

Epoxy-coal tar coatings are widely used to protect steel structures exposed to marine atmosphere due to their good barrier property. However, the presence of micropores and microcracks formed during the coating formation leads to failure of the coating due to permeation of corrosive ions. In recent years, it has been established that the coatings containing polyaniline (PANI) is able to protect pinholes and defects due to its passivating ability. Hence, a study has been made on the effect of polyaniline content (1 and 3%) in epoxy-coal tar coating on the corrosion protection of steel in 3% NaCl solution by electrochemical impedance spectroscopy (EIS) studies. Both phosphate- and chloride-doped polyanilines were prepared by a chemical oxidative polymerization method. From EIS studies, it has been found that the resistance value of the coatings containing 1 and 3% phosphate-doped polyaniline and 3% chloride-doped polyaniline pigmented coatings are similar to 10{sup 9} {Omega} cm{sup 2} even after 90 days exposure to NaCl solution, which are two orders high in comparison to that of conventional coal tar epoxy coatings. Besides, the conducting state of polyaniline has been found to be decreased after exposure to NaCl solution due to redox property of PANI. X-ray photoelectron spectroscopymore » studies have shown that polyaniline forms a complex layer with iron beneath the coating along with iron oxide.« less

Authors:
; ; ;  [1]
  1. Central Electrochemical Research Institute, Karaikkudi (India)
Publication Date:
OSTI Identifier:
21162074
Resource Type:
Journal Article
Resource Relation:
Journal Name: Journal of the Electrochemical Society; Journal Volume: 156; Journal Issue: 4
Country of Publication:
United States
Language:
English
Subject:
01 COAL, LIGNITE, AND PEAT; STEELS; COAL TAR; PROTECTIVE COATINGS; EPOXIDES; ANILINE; CORROSION RESISTANCE; PHOSPHATES; CHLORIDES; CORROSION PROTECTION

Citation Formats

Sathiyanarayanan, S., Jeyaram, R., Muthukrishnan, S., and Venkatachari, G. Corrosion protection mechanism of polyaniline blended organic coating on steel. United States: N. p., 2009. Web. doi:10.1149/1.3073874.
Sathiyanarayanan, S., Jeyaram, R., Muthukrishnan, S., & Venkatachari, G. Corrosion protection mechanism of polyaniline blended organic coating on steel. United States. doi:10.1149/1.3073874.
Sathiyanarayanan, S., Jeyaram, R., Muthukrishnan, S., and Venkatachari, G. Wed . "Corrosion protection mechanism of polyaniline blended organic coating on steel". United States. doi:10.1149/1.3073874.
@article{osti_21162074,
title = {Corrosion protection mechanism of polyaniline blended organic coating on steel},
author = {Sathiyanarayanan, S. and Jeyaram, R. and Muthukrishnan, S. and Venkatachari, G.},
abstractNote = {Epoxy-coal tar coatings are widely used to protect steel structures exposed to marine atmosphere due to their good barrier property. However, the presence of micropores and microcracks formed during the coating formation leads to failure of the coating due to permeation of corrosive ions. In recent years, it has been established that the coatings containing polyaniline (PANI) is able to protect pinholes and defects due to its passivating ability. Hence, a study has been made on the effect of polyaniline content (1 and 3%) in epoxy-coal tar coating on the corrosion protection of steel in 3% NaCl solution by electrochemical impedance spectroscopy (EIS) studies. Both phosphate- and chloride-doped polyanilines were prepared by a chemical oxidative polymerization method. From EIS studies, it has been found that the resistance value of the coatings containing 1 and 3% phosphate-doped polyaniline and 3% chloride-doped polyaniline pigmented coatings are similar to 10{sup 9} {Omega} cm{sup 2} even after 90 days exposure to NaCl solution, which are two orders high in comparison to that of conventional coal tar epoxy coatings. Besides, the conducting state of polyaniline has been found to be decreased after exposure to NaCl solution due to redox property of PANI. X-ray photoelectron spectroscopy studies have shown that polyaniline forms a complex layer with iron beneath the coating along with iron oxide.},
doi = {10.1149/1.3073874},
journal = {Journal of the Electrochemical Society},
number = 4,
volume = 156,
place = {United States},
year = {Wed Jul 01 00:00:00 EDT 2009},
month = {Wed Jul 01 00:00:00 EDT 2009}
}