Inductively coupled plasmas: Optimizing the inductive-coupling efficiency for large-area source design
- European Commission, Joint Research Centre, Institute for Health and Consumer Protection, 21020 Ispra, Va (Italy)
An inductively coupled plasma (ICP) source enabling high-density plasma generation was developed for large area processing. Technological difficulties related to the scaling up of the coil antenna, dielectric vacuum window, and gas distribution have been addressed. The proposed solution consists in using a magnetic core to concentrate the magnetic field produced by the antenna. Both are placed within the plasma chamber, and the gas injection is done through the magnetic pole. A 75x72- cm{sup 2} plasma source has been designed based on this solution. First, the electrical operation and coil geometries were optimized. The results show that the use of a low excitation frequency (2 MHz) increases the electrical efficiency of the magnetic core, enabling a higher plasma-density generation than at the classical radio frequency of 13.56 MHz. The antenna configuration providing the better uniformity is composed of three loops connected in parallel. Some tuning inductances in series with each loop were added to balance the rf power, i.e., the plasma density over the reactor area. Deviation from plasma uniformities better than 12% over 60x60 cm{sup 2} were achieved. Preliminary SiO{sub 2} etching experiments with CF{sub 4} gas show that the etching uniformity deviation reaches 7% over 60x60 cm{sup 2} with etching rates larger than 150 nm/min. These results are very promising and open the way to the successful scale-up of ICP sources to large areas.
- OSTI ID:
- 20637023
- Journal Information:
- Journal of Vacuum Science and Technology. A, Vacuum, Surfaces and Films, Vol. 23, Issue 2; Other Information: DOI: 10.1116/1.1854695; (c) 2005 American Vacuum Society; Country of input: International Atomic Energy Agency (IAEA); ISSN 0734-2101
- Country of Publication:
- United States
- Language:
- English
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Related Subjects
SUPERCONDUCTIVITY AND SUPERFLUIDITY
ANTENNAS
CARBON TETRAFLUORIDE
CONFIGURATION
DESIGN
DIELECTRIC MATERIALS
EFFICIENCY
EXCITATION
GAS INJECTION
ICP MASS SPECTROSCOPY
INDUCTANCE
MAGNET COILS
MAGNET CORES
MAGNETIC FIELDS
MHZ RANGE 01-100
PLASMA
PLASMA DENSITY
RADIOWAVE RADIATION
SILICON OXIDES