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Low-temperature (450 C) poly-Si thin film deposition on SiO{sub 2} and glass using a microcrystalline-Si seed layer

Conference ·
OSTI ID:20015571
A low-temperature (450 C), remote plasma-assisted CVD process for deposition of poly-Si thin films on SiO{sub 2} and Corning 7059 glass in which interface formation is separated from bulk film growth has been developed. This approach is based on first depositing an ultra-thin (<100 {angstrom}) microcrystalline-Si seed layer onto the oxide in order to provide nucleation sites at which low-temperature poly-Si film growth can be initiated. Conditions for poly-Di film deposition were optimized by using a low-temperature, remote plasma process that had previously yielded epitaxial growth of Si thin films on crystalline Si substrates. Microstructural characterization was performed on poly-Si films grown with different seed layer thicknesses, and additionally with exposure of this seed layer to a predeposition hydrogen plasma treatment. Results demonstrated that the seed layer thickness and surface morphology played a significant role in promoting crystallinity in the poly-Si overlayer. For example using deposition conditions that yielded epitaxial film growth on Si substrates, films deposited on un-seeded oxide substrates were amorphous, whereas those deposited using a seed layer were polycrystalline. This indicated that interfacial nucleation was the rate limiting step in promoting the low-temperature deposition of poly-Si thin films.
Research Organization:
North Carolina State Univ., Raleigh, NC (US)
Sponsoring Organization:
Office of Naval Research; National Science Foundation
OSTI ID:
20015571
Country of Publication:
United States
Language:
English