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Title: Vapor‐Phase Infiltrated Organic–Inorganic Positive‐Tone Hybrid Photoresist for Extreme UV Lithography

Journal Article · · Advanced Materials Interfaces
 [1];  [2];  [1];  [2];  [2];  [2];  [3]; ORCiD logo [4]
  1. Department of Materials Science and Chemical Engineering Stony Brook University Stony Brook NY 11794 USA
  2. Center for Functional Nanomaterials Brookhaven National Laboratory Upton NY 11973 USA
  3. Department of Materials Science and Engineering University of Texas at Dallas Richardson TX 75080 USA
  4. Department of Materials Science and Chemical Engineering Stony Brook University Stony Brook NY 11794 USA, Center for Functional Nanomaterials Brookhaven National Laboratory Upton NY 11973 USA

Abstract Continuing extreme downscaling of semiconductor devices, essential for high performance and energy efficiency of future microelectronics, hinges on extreme ultraviolet lithography (EUVL) and addressing associated challenges. One of such challenges is a need for improved EUV photoresists featuring simultaneously high sensitivity, resolution, and etch selectivity. Here, a new, positive‐tone, organic–inorganic hybrid EUV photoresist is demonstrated that delivers a high‐resolution EUVL and electron‐beam lithography (EBL) patterning capability combined with high sensitivity and etch resistance. The new resist, poly(methyl methacrylate) infiltrated with indium oxide (PMMA‐InO x ), is synthesized via vapor‐phase infiltration (VPI), a material hybridization technique derived from atomic layer deposition. The weak binding of the gaseous indium precursor, trimethylindium, to the carbonyl group in PMMA allows the synthesis of hybrids with inorganic content distributed uniformly in the resist, enabling high EUVL and EBL sensitivities (18 mJ cm −2 and 300 µC cm −2 , respectively) and high‐resolution positive‐tone EUVL patterning (e.g., 40 nm half‐pitch line‐space and 50 nm diameter contact hole patterns) with high Si etch selectivity (>30–40). The low exposure doses required to pattern the PMMA‐InO x hybrid resist, high etch resistance, and processing strategies, which are developed, can pave the way for using infiltration‐synthesized hybrid thin films as reliable positive‐tone EUV photoresists for future semiconductor patterning.

Research Organization:
Brookhaven National Laboratory (BNL), Upton, NY (United States)
Sponsoring Organization:
USDOE; USDOE Office of Science (SC), Basic Energy Sciences (BES). Scientific User Facilities (SUF)
Grant/Contract Number:
DE‐SC0012704; SC0012704
OSTI ID:
1993892
Alternate ID(s):
OSTI ID: 1995636; OSTI ID: 1999161
Report Number(s):
BNL-224772-2023-JAAM; 2300420
Journal Information:
Advanced Materials Interfaces, Journal Name: Advanced Materials Interfaces Vol. 10 Journal Issue: 28; ISSN 2196-7350
Publisher:
Wiley Blackwell (John Wiley & Sons)Copyright Statement
Country of Publication:
Germany
Language:
English

References (21)

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Evolution of patterning materials towards the Moore’s Law 2.0 Era journal April 2022
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Direct fabrication of high aspect-ratio metal oxide nanopatterns via sequential infiltration synthesis in lithographically defined SU-8 templates
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