Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Ce nanoparticles and sol-gel hybrid organic-inorganic coatings maximize corrosion protection in the anodized AA2024-T3

Journal Article · · Corrosion Science
 [1];  [2];  [3];  [3];  [4];  [5];  [4];  [3];  [3];  [2];  [1]
  1. Polytechnic School of the University of Sao Paulo, SP (Brazil)
  2. University of Leoben (Austria)
  3. Univ. of Sao Paulo (Brazil)
  4. University of Aveiro (Portugal)
  5. Los Alamos National Laboratory (LANL), Los Alamos, NM (United States)

Herein we demonstrate that the corrosion resistance of the AA2024-T3 alloy can be maximized with the application of top protective sol-gel hybrid organic-inorganic coatings. Samples combining Ce nanoparticles within the pores of the anodic layer with the top sol-gel coatings were observed to outperform samples featuring only the coating. This research unravels the self-healing capability against corrosion of the sol-gel coating when Ce nanoparticles are present, as well as a good coverage of defective regions within the oxide by the hybrid layer. This research opens a paradigm aiming at maximizing the corrosion resistance for non-ferrous anodized alloys.

Research Organization:
Los Alamos National Laboratory (LANL), Los Alamos, NM (United States)
Sponsoring Organization:
USDOE National Nuclear Security Administration (NNSA); USDOE Laboratory Directed Research and Development (LDRD) Program; Austrian Research Promotion Agency (FFG)
Grant/Contract Number:
89233218CNA000001
OSTI ID:
1985865
Alternate ID(s):
OSTI ID: 2000104
Report Number(s):
LA-UR-23-22662
Journal Information:
Corrosion Science, Journal Name: Corrosion Science Vol. 221; ISSN 0010-938X
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (87)

A consistent description of intermetallic particle composition: An analysis of ten batches of AA2024-T3: Microprobe analyses of ten batches of AA2024-T3 journal January 2013
EIS investigation of a C e‐based posttreatment step on the corrosion behaviour of Alclad AA2024 anodized in TSA journal March 2019
Hybrid sol–gel coatings based on GPTMS/TEOS containing colloidal SiO2 and cerium nitrate for increasing corrosion protection of aluminium alloy 7075-T6 journal January 2018
Towards Cr(VI)-free anodization of aluminum alloys for aerospace adhesive bonding applications: A review journal May 2017
Anodising of Al 2024-T3 in a modified sulphuric acid/boric acid bath for aeronautical applications journal January 2003
Cerium-based conversion layers on aluminum alloys journal March 2001
Role of hexavalent chromium in the inhibition of corrosion of aluminum alloys journal May 2001
Voltage transients and morphology of AlSi(Cu) anodic oxide layers formed in H2SO4 at low temperature journal August 2002
Inorganic/organic hybrid coatings for aircraft aluminum alloy substrates journal May 2001
Anodizing of 2024-T3 aluminum alloy in sulfuric-boric-phosphoric acids and its corrosion behavior journal September 2013
Influence of adipic acid on anodic film formation and corrosion resistance of 2024 aluminum alloy journal February 2016
Application of CeH–V/ sol–gel composite coating for corrosion protection of AM60B magnesium alloy journal February 2017
Anodising of 2024-T3 aluminium alloy in electrolyte of sulphuric– boric–phosphoric mixed acid containing cerium salt as corrosion inhibitor journal March 2017
The role of hydrogen peroxide in the deposition of cerium-based conversion coatings journal December 2006
Tartaric-sulphuric acid anodized clad AA2024-T3 post-treated in Ce-containing solutions at different temperatures: Corrosion behaviour and Ce ions distribution journal December 2020
Multifunctional, environmental coatings on AA2024 by combining anodization with sol-gel process journal April 2022
How complex is the microstructure of AA2024-T3? journal August 2009
Influence of molybdate species on the tartaric acid/sulphuric acid anodic films grown on AA2024 T3 aerospace alloy journal September 2009
Degradation of the corrosion resistance of anodic oxide films through immersion in the anodising electrolyte journal July 2010
Corrosion of AA2024-T3 Part I: Localised corrosion of isolated IM particles journal January 2011
Corrosion of AA2024-T3 Part III: Propagation journal January 2011
Study of localized corrosion in AA2024 aluminium alloy using electron tomography journal May 2012
A novel bilayer system comprising LDH conversion layer and sol-gel coating for active corrosion protection of AA2024 journal October 2018
Corrosion behavior of anodized Al-Cu-Li alloy: The role of intermetallic particle-introduced film defects journal September 2019
Ce post-treatment for increased corrosion resistance of AA2024-T3 anodized in tartaric-sulfuric acid journal August 2022
Cerium conversion coating and sol-gel coating for corrosion protection of the WE43 Mg alloy journal September 2022
Cyclic oxidation processes during anodizing of Al–Cu alloys journal August 2007
Influence of cerium (IV) ions on the mechanism of organosilane polymerization and on the improvement of its barrier properties journal March 2009
Effect of postreatment on the corrosion behaviour of tartaric–sulphuric anodic films journal August 2009
Effect of cerium (IV) ions on the anticorrosion properties of siloxane-poly(methyl methacrylate) based film applied on tin coated steel journal July 2010
Effect of acid traces on hydrothermal sealing of anodising layers on 2024 aluminium alloy journal December 2010
Synthesis of polypyrrole-magnetite/silane coatings on steel and assessment of anticorrosive properties journal April 2014
Corrosion protection of clad 2024 aluminum alloy anodized in tartaric-sulfuric acid bath and protected with hybrid sol–gel coating journal April 2014
Corrosion protection of AA2024-T3 by LDH conversion films. Analysis of SVET results journal August 2016
Anodizing of multiphase aluminium alloys in sulfuric acid: in-situ electrochemical behaviour and oxide properties journal September 2016
A local electrochemical impedance study of the self-healing properties of waterborne coatings on 2024 aluminium alloy journal December 2016
Effects of oxygen evolution on the voltage and film morphology during galvanostatic anodizing of AA 2024-T3 aluminium alloy in sulphuric acid at −2 and 24 °C journal June 2018
Evaluation of the height 3D roughness parameters of concrete substrate and the adhesion to epoxy resin journal June 2016
Chitosan-doped-hybrid/TiO2 nanocomposite based sol-gel coating for the corrosion resistance of aluminum metal in 3.5% NaCl medium journal November 2017
Effect of cerium (IV) on thin sulfuric acid anodizing of 2024-T3 alloy journal November 2021
The effects of cerium ions on the curing, polymerisation and condensation of hybrid sol-gel coatings journal April 2019
Localized corrosion in AA2099-T83 aluminum–lithium alloy: The role of intermetallic particles journal July 2015
The self-assembled nanophase particle (SNAP) process: a nanoscience approach to coatings journal September 2003
Synthesis of aqueous highly branched silica sol as underlying crosslinker for corrosion protection journal October 2017
Corrosion behaviour and chemical stability of transparent hybrid sol-gel coatings deposited on aluminium in acidic and alkaline solutions journal November 2018
Hybrid sol–gel coatings doped with cerium nanocontainers for active corrosion protection of AA2024 journal January 2020
Effect of ethylene glycol dimethacrylate on VOC reduction, rheological, mechanical and anticorrosion properties of a hybrid sol-gel coating on AA2024-T3 and sulfuric acid anodized AA2024-T3 journal October 2021
Evaluation of the self-healing capabilities and resistance to thermal cycling of a shape-memory epoxy coating containing polycaprolactone microspheres journal January 2023
Study of the deposition of cerium oxide by conversion on to aluminium alloys journal April 2005
A study on the self-sealing process of anodic films on aluminum by EIS journal August 2006
Corrosion protection of AA2024 sealed anodic layers using the hydrophobic properties of carboxylic acids journal August 2009
Glass-like CexOy sol–gel coatings for corrosion protection of aluminium and magnesium alloys journal October 2011
Impact of the addition of cerium salts (Ce(III) and Ce(IV)) on formation and ageing of a silica sol-gel layer journal October 2016
Corrosion resistance of 2524 Al alloy anodized in tartaric-sulphuric acid at different voltages and protected with a TEOS-GPTMS hybrid sol-gel coating journal September 2017
Corrosion resistance of tartaric-sulfuric acid anodized AA2024-T3 sealed with Ce and protected with hybrid sol–gel coating journal August 2019
Integrated self-healing coating system for outstanding corrosion protection of AA2024 journal April 2020
Assessment of the corrosion resistance of self-ordered anodic aluminum oxide (AAO) obtained in tartaric-sulfuric acid (TSA) journal October 2020
Influence of roughness and grinding direction on the thickness and adhesion of sol-gel coatings deposited by dip-coating on AZ31 magnesium substrates. A Landau–Levich equation revision journal February 2021
In-situ growth of cerium nanoparticles for chrome-free, corrosion resistant anodic coatings journal March 2021
Hybrid sol-gel coatings applied on anodized AA2024-T3 for active corrosion protection journal August 2021
Differences between the untreated and treated diffusion zone in the Alclad 2024-T3 aluminum alloy and hard anodic films journal January 2022
Effect of cerium on the physicochemical and anticorrosive features of TEOS-GPTMS sol-gel coatings deposited on the AZ31 magnesium alloy journal December 2020
Scrutinizing the importance of surface chemistry versus surface roughness for aluminium / sol-gel film adhesion journal October 2021
An investigation into the Role of the Acid Catalyst on the Structure and Anticorrosion Properties of Hybrid Sol-Gel Coatings journal July 2021
Porous Anodic Aluminum Oxide: Anodization and Templated Synthesis of Functional Nanostructures journal June 2014
In Situ Raman Spectroscopy of SiO 2 -Supported Transition Metal Oxide Catalysts:  An Isotopic 18 O− 16 O Exchange Study journal April 2008
29Si NMR and UV−Raman Investigation of Initial Oligomerization Reaction Pathways in Acid-Catalyzed Silica Sol−Gel Chemistry journal February 2011
Untangling the biological effects of cerium oxide nanoparticles: the role of surface valence states journal October 2015
Development of porous anodic films on aluminium journal October 1992
TSA anodising voltage effects on the near-surface coarse intermetallic particles in the AA2024-T3 and AA2198-T8 alloys journal May 2022
Anodizing of aluminium alloys journal June 1999
The Phase Stability of Cerium Species in Aqueous Systems journal January 2006
Comparison by SEM, TEM, and EIS of Hydrothermally Sealed and Cold Sealed Aluminum Anodic Oxides journal January 2006
Macroscopic and Local Filming Behavior of AA2024 T3 Aluminum Alloy during Anodizing in Sulfuric Acid Electrolyte journal January 2008
FESEM and EIS Study of Sealed AA2024 T3 Anodized in Sulfuric Acid Electrolytes: Influence of Tartaric Acid journal January 2008
Role of Tartaric Acid on the Anodizing and Corrosion Behavior of AA 2024 T3 Aluminum Alloy journal January 2009
Anodic Film Formation on AA 2099-T8 Aluminum Alloy in Tartaric–Sulfuric Acid journal January 2011
Development of Cerium-Rich Layers on Anodic Films Formed on Pure Aluminium and AA7075 T6 Alloy journal January 2014
Application of EIS to In Situ Characterization of Hydrothermal Sealing of Anodized Aluminum Alloys: Comparison between Hexavalent Chromium-Based Sealing, Hot Water Sealing and Cerium-Based Sealing journal January 2016
Constant-Phase-Element Behavior Caused by Coupled Resistivity and Permittivity Distributions in Films journal January 2011
Cerium-Based Sealing of Anodic Films on AA2024T3: Effect of Pore Morphology on Anticorrosion Performance journal January 2016
Effect of Iron-Containing Intermetallic Particles on Film Structure and Corrosion Resistance of Anodized AA2099 Alloy journal January 2018
Influence of sol–gel application conditions on metallic substrate for optical applications journal September 2011
Microstructure and corrosion of AA2024 journal March 2015
A Cerium-Based Nanocoating for Corrosion Protection of the AA1230 as Clad Material for the AA2024-T3 Alloy journal January 2022
Microstructural and electrochemical characterization of environmentally friendly conversion layers on aluminium alloys journal January 2003
Corrosion Protection of AA2524-T3 Anodized in Tartaric-Sulfuric Acid Bath and Protected with Hybrid Sol-Gel Coating journal September 2016

Similar Records

Ce post-treatment for increased corrosion resistance of AA2024-T3 anodized in tartaric-sulfuric acid
Journal Article · Fri May 13 00:00:00 EDT 2022 · Corrosion Science · OSTI ID:1869622

Effect of cerium on structure modifications of a hybrid sol–gel coating, its mechanical properties and anti-corrosion behavior
Journal Article · Wed Nov 14 23:00:00 EST 2012 · Materials Research Bulletin · OSTI ID:22215549

Corrosion Performance of Composite MAO/TiO{sub 2} Sol–Gel Coatings on Magnesium Alloy AZ91D
Journal Article · Wed Nov 14 23:00:00 EST 2018 · Journal of Materials Engineering and Performance · OSTI ID:22863210