Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Review on robot-assisted polishing: Status and future trends

Journal Article · · Robotics and Computer-Integrated Manufacturing
 [1];  [1];  [2];  [3];  [4];  [1];  [5];  [6];  [3];  [3];  [7];  [2]
  1. Xiamen University of Technology (China)
  2. The Hong Kong Polytechnic University, Kowloon (China)
  3. Brookhaven National Laboratory (BNL), Upton, NY (United States). National Synchrotron Light Source II (NSLS-II)
  4. Tsinghua University, Beijing (China)
  5. Fudan University, Shanghai (China)
  6. Dalian University of Technology (China)
  7. Aston University, Birmingham (United Kingdom)
Nowadays, precision components have been extensively used in various industries such as biomedicine, photonics, and optics. To achieve nanometric surface roughness, high-precision polishing is mandatory. Compared with the conventional polishing techniques, the robot-assisted polishing has the advantages of flexible working ranges and low cost. Therefore, it has been more widely deployed in demanding polishing tasks. However, few review articles were found on this topic to provide a general progress on the development of the robot-assisted polishing technology. Here in this paper reviews the recent advancement of the robot-assisted polishing. Firstly, the integration of robots with various polishing techniques is overviewed, followed by the introduction of the research status of constant force control in robot-assisted polishing. Then, the errors in typical robot-assisted polishing systems are analyzed, together with the corresponding compensation methods. At last, the future trends in the development of robot-assisted polishing are discussed. This review is intended as a roadmap for researchers or engineers who are interested in robot-assisted polishing or machining.
Research Organization:
Brookhaven National Laboratory (BNL), Upton, NY (United States)
Sponsoring Organization:
Hong Kong Polytechnic University; Natural Science Foundation of Fujian Province; USDOE; USDOE Office of Science (SC), Basic Energy Sciences (BES)
Grant/Contract Number:
SC0012704
OSTI ID:
1961781
Alternate ID(s):
OSTI ID: 2316081
Report Number(s):
BNL-224125-2023-JAAM
Journal Information:
Robotics and Computer-Integrated Manufacturing, Journal Name: Robotics and Computer-Integrated Manufacturing Vol. 80; ISSN 0736-5845
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (130)

Full-pose calibration of a robot manipulator using a coordinate-measuring machine journal January 1993
The Levenberg-Marquardt algorithm: Implementation and theory book January 1978
Study on error compensation of machining force in aspheric surfaces polishing by profile-adaptive hybrid movement–force control journal November 2010
Advanced dispatching rules for large-scale manufacturing systems journal February 2013
Modeling of the static tool influence function of bonnet polishing based on FEA journal June 2014
Electrochemical mechanical polishing technology: recent developments and future research and industrial needs journal January 2016
Polishing pressure investigations of robot automatic polishing on curved surfaces journal February 2016
An integrated polishing method for compressor blade surfaces journal May 2016
Improved semirigid bonnet tool for high-efficiency polishing on large aspheric optics journal May 2016
A practical approach for automated polishing system of free-form surface path generation based on industrial arm robot journal July 2017
Impact of pad conditioning on the bonnet polishing process journal June 2018
Effect of pad wear on tool influence function in robotic polishing of large optics journal February 2019
Contact force detection and control for robotic polishing based on joint torque sensors journal March 2020
Simultaneous localization and odometry self calibration for mobile robot journal September 2006
Review of Control and Sensor System of Flexible Manipulator journal July 2014
Development of a force controlled orbital polishing head for free form surface finishing journal March 2010
Reactive atom plasma (RAP) figuring machine for meter class optical surfaces journal April 2013
Design optimization method for 7 DOF robot manipulator using performance indices journal March 2017
Robotic Machining: A Review of Recent Progress journal August 2019
Automated polishing of an unknown three-dimensional surface journal September 1996
Inverse robot calibration using artificial neural networks journal February 1996
Development of Metal-Mold Polishing Robot System with Contact Pressure Control Using CAD/CAM Data journal January 1990
Nongeometric error identification and compensation for robotic system by inverse calibration journal November 2000
Robotic grinding and polishing for turbine-vane overhaul journal September 2002
Modeling and Identification of an Industrial Robot for Machining Applications journal January 2007
Development of on the machine process monitoring and control strategy in Robot Assisted Polishing journal January 2015
Curvature-adaptive multi-jet polishing of freeform surfaces journal January 2018
Modeling and control of robotic automatic polishing for curved surfaces journal August 2016
Determination of optimal samples for robot calibration based on error similarity journal June 2015
Buckling and free vibration analysis of magnetic constrained layer damping (MCLD) beam journal February 2009
Modelling and analysis of contact stress for automated polishing journal March 2006
Modeling and control of automated polishing/deburring process using a dual-purpose compliant toolhead journal October 2008
Robotic polishing of precision molds with uniform material removal control journal September 2009
Chatter in machining processes: A review journal May 2011
A novel multi-jet polishing process and tool for high-efficiency polishing journal April 2017
Modification of tool influence function of bonnet polishing based on interfacial friction coefficient journal January 2018
Multi-scale modeling and simulation of material removal characteristics in computer-controlled bonnet polishing journal February 2016
Finite element based model predictive control for active vibration suppression of a one-link flexible manipulator journal September 2014
Research on an evaluation model for the working stiffness of a robot-assisted bonnet polishing system journal May 2021
Chatter analysis of robotic machining process journal April 2006
Tuneable vibration absorber design to suppress vibrations: An application in boring manufacturing process journal November 2008
Alleviation of honeycomb print-through of NiP/Cu coated carbon fiber composite mirror via robot-arm wheel polishing journal May 2022
CAD/CAM-based position/force controller for a mold polishing robot journal May 2007
Geometric and elastic error calibration of a high accuracy patient positioning system journal April 2005
Identification of the manipulator stiffness model parameters in industrial environment journal August 2015
A calibration method for enhancing robot accuracy through integration of an extended Kalman filter algorithm and an artificial neural network journal March 2015
Modelling and simulation of structure surface generation using computer controlled ultra-precision polishing journal October 2011
A real-time polishing force control system for ultraprecision finishing of micro-optics journal October 2013
Absolute robot calibration with a single telescoping ballbar journal July 2014
Non-kinematic calibration of a six-axis serial robot using planar constraints journal April 2015
Effect of downward depth and inflation pressure on contact force of gasbag polishing journal January 2017
Cognitive Decision Making in Multiple Sensor Monitoring of Robot Assisted Polishing journal January 2015
Robotic sanding system for new designed furniture with free-formed surface journal August 2007
Simulation of a complex optical polishing process using a neural network journal February 2008
Joint stiffness identification of six-revolute industrial serial robots journal August 2011
Absolute calibration of an ABB IRB 1600 robot using a laser tracker journal February 2013
Online robot calibration based on vision measurement journal December 2013
Stiffness-oriented posture optimization in robotic machining applications journal October 2015
Positional error similarity analysis for error compensation of industrial robots journal December 2016
Design of a force-controlled end-effector with low-inertia effect for robotic polishing using macro-mini robot approach journal February 2018
Modeling and calibration of high-order joint-dependent kinematic errors for industrial robots journal April 2018
Adaptive robust control and admittance control for contact-driven robotic surface conditioning journal December 2018
Non-kinematic calibration of industrial robots using a rigid–flexible coupling error model and a full pose measurement method journal June 2019
Synergistic integrated design of an electrochemical mechanical polishing end-effector for robotic polishing applications journal February 2019
Contact force control and vibration suppression in robotic polishing with a smart end effector journal June 2019
Development and theoretical analysis of novel center-inlet computer-controlled polishing process for high-efficiency polishing of optical surfaces journal October 2019
Augmented reality based approach for on-line quality assessment of polished surfaces journal October 2019
Time-varying isobaric surface reconstruction and path planning for robotic grinding of weak-stiffness workpieces journal August 2020
An adaptive real-time NURBS curve interpolation for 4-axis polishing machine tool journal February 2021
Force control-based vibration suppression in robotic grinding of large thin-wall shells journal February 2021
Hybrid active/passive force control strategy for grinding marks suppression and profile accuracy enhancement in robotic belt grinding of turbine blade journal February 2021
Research of Pneumatic Polishing Force Control System Based on High Speed On/off with PWM Controlling journal August 2021
A novel kinematic parameters calibration method for industrial robot based on Levenberg-Marquardt and Differential Evolution hybrid algorithm journal October 2021
Design of a new passive end-effector based on constant-force mechanism for robotic polishing journal April 2022
Stereo vision based autonomous robot calibration journal July 2017
Robust tip trajectory synchronisation between assumed modes modelled two-link flexible manipulators using second-order PID terminal SMC journal November 2017
A theoretical and experimental investigation of material removal characteristics and surface generation in bonnet polishing journal August 2016
Experimental study on active vibration control for a kind of two-link flexible manipulator journal March 2019
Kinematic calibration using the product of exponentials formula journal July 1996
An overview of robot force control journal September 1997
Position control of a single-link flexible manipulator using H∞-based PID control journal September 2006
Gravity compensation in robotics journal November 2015
A method for the solution of certain non-linear problems in least squares journal January 1944
Robot control system for grinding of large hydro power turbines journal August 2001
Robot calibration and compensation journal January 1988
Kinematic calibration and geometrical parameter identification for robots journal January 1991
Specifying and achieving passive compliance based on manipulator structure journal January 1995
Intelligent robot deburring using adaptive fuzzy hybrid position/force control journal August 2000
A technique to calibrate industrial robots with experimental verification journal January 1990
Vision-based automatic theodolite for robot calibration journal June 1991
A Novel Force-Controlled Spherical Polishing Tool Combined With Self-Rotation and Co-Rotation Motion journal January 2020
An overview of robot calibration journal October 1987
Online Serial Manipulator Calibration Based on Multisensory Process Via Extended Kalman and Particle Filters journal December 2014
Tracking and Vibration Control of Flexible Robots Using Shape Memory Alloys journal December 2006
A Review on Chatter in Robotic Machining Process Regarding Both Regenerative and Mode Coupling Mechanism journal October 2018
Enhanced stiffness modeling, identification and characterization for robot manipulators journal August 2005
Kinematic-Parameter Identification for Serial-Robot Calibration Based on POE Formula journal June 2010
A Kinematic Notation for Lower-Pair Mechanisms Based on Matrices journal June 1955
Robust Hybrid Position-Force Control for Robotic Surface Polishing journal November 2018
Highly efficient deterministic polishing using a semirigid bonnet journal September 2014
Position control and explicit force control of constrained motions of a manipulator for accurate grinding tasks journal January 1996
Automatic robotic polishing on titanium alloy parts with compliant force/position control journal January 2015
Research and application on force control of industrial robot polishing concave curved surfaces journal October 2018
A hybrid least-squares genetic algorithm–based algorithm for simultaneous identification of geometric and compliance errors in industrial robots journal June 2015
An investigation of material removal in polishing with fixed abrasives journal January 2002
Computer-controlled grinding of optical surfaces journal March 1982
Modeling and validation of polishing tool influence functions for manufacturing segments for an extremely large telescope journal January 2013
The �??Precessions�?? tooling for polishing and figuring flat, spherical and aspheric surfaces journal January 2003
Pseudo-random tool paths for CNC sub-aperture polishing and other applications journal November 2008
Rigid conformal polishing tool using
non-linear visco-elastic effect journal January 2010
Edge control in CNC polishing, paper 2: simulation and validation of tool influence functions on edges journal January 2013
Region-adaptive path planning for precision optical polishing with industrial robots journal August 2018
Mid-spatial frequency removal on aluminum free-form mirror journal August 2019
Evaluation and compensation of a kinematic error to enhance prepolishing accuracy for large aspheric surfaces by robotic bonnet technology journal August 2020
A novel ballonet polishing tool and its robot control system for polishing the curved surface of mould journal January 2007
Evaluation of Metallic Mold Surfaces Polished by an Industrial Robot with Stick Whetstones journal March 2014
Robot Joint Modeling and Parameter Identification Using the Clamping Method journal January 2013
Analysis of Force Signals for the Estimation of Surface Roughness during Robot-Assisted Polishing journal August 2018
Surface Roughness Evaluation Based on Acoustic Emission Signals in Robot Assisted Polishing journal November 2014
Absolute Positioning Accuracy Improvement in an Industrial Robot journal August 2020
Optimal Parameter Selection in Robotic Belt Polishing for Aeroengine Blade Based on GRA-RSM Method journal December 2019
Surface Finish Improvement of Medium-Sized Mold Steel Using an Innovative Sphere-Like Polishing Tool with Force Control journal January 2012
An improved material removal model for robot polishing based on neural networks journal January 2019
An Overview of Robot Calibration journal December 2003
A Study on Erosion of Alumina Wafer in Abrasive Water Jet Machining journal September 2014
Process Automation in Computer Controlled Polishing journal January 2016
Influence of Polishing and Pressing Force on the Material Removal Rate in Fixed Abrasive Polishing with Compact Robot journal September 2012
Path Generation for Robot Polishing System Based on Cutter Location Data journal February 2014
Improved Accuracy of Unguided Articulated Robots journal November 2009
Applied Accurate Robotic Drilling for Aircraft Fuselage journal September 2010

Figures / Tables (42)