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Development and performance of INCONEL® alloy 740H® seam-welded piping

Journal Article · · International Journal of Pressure Vessels and Piping
 [1];  [2];  [2];  [3];  [3];  [3]
  1. Electric Power Research Institute (EPRI), Charlotte, NC (United States); EPRI
  2. Special Metals Corporation, Huntington, WV (United States)
  3. Electric Power Research Institute (EPRI), Charlotte, NC (United States)
INCONEL® alloy 740H® is an age-hardenable nickel-based alloy approved for pressure vessels and piping within ASME Section I, VIII, and B31.1. Currently, the code applies a weld strength reduction factor (WSRF) of 0.7 to the allowable stresses for longitudinal seam welds in the time dependent creep regime. In this work, a full-scale seam weld was successfully produced using typical industrial practices. The component was solution heat-treated and aged after fabrication to improve the performance of the weldment. Tensile, bend, impact, and low-cycle fatigue tests showed the component met all the specification requirements and elevated temperature properties were within base metal expectations with failures predominately in the weld metal. Long-term creep tests, including large samples more representative of the entire weldment, were fabricated and tested to times in excess of 10,000 h at multiple temperatures. Analysis of the creep data supports a WSRF of 0.9 for the solution annealed + aged weldments in contrast to the WSRF of 0.7 currently applied to welded + aged weldments. Metallurgical analysis shows that the solution annealing causes recrystallization of the weld metal and reduces the chemical compositional and microstructural gradients in the weldments resulting in acceptable short-term performance. In long-term creep, evidence for coarsened zones in the weldments due to discontinuous coarsening reactions were identified as the mechanism leading to accelerated creep damage formation in the weld metal and sample failure.
Research Organization:
Electric Power Research Institute (EPRI), Charlotte, NC (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Solar Energy Technologies Office
Grant/Contract Number:
EE0008367
OSTI ID:
1922146
Journal Information:
International Journal of Pressure Vessels and Piping, Journal Name: International Journal of Pressure Vessels and Piping Vol. 202; ISSN 0308-0161
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (14)

Age Hardenable Nickel-Based Alloy Developments and Research for New High Temperature Power Cycles book May 2018
Homogenization and Dissolution Kinetics of Fusion Welds in INCONEL® Alloy 740H® journal March 2014
Microstructural Evolution of INCONEL® Alloy 740H® Fusion Welds During Creep journal December 2014
Microstructural Evolution and Creep-Rupture Behavior of A-USC Alloy Fusion Welds journal June 2016
Characterization of Discontinuous Coarsening Reaction Products in INCONEL® Alloy 740H® Fusion Welds journal February 2017
Long-Term Creep-Rupture Behavior of Alloy Inconel 740/740H journal April 2021
Microstructural Changes in Inconel® 740 After Long-Term Aging in the Presence and Absence of Stress journal November 2014
Microstructural Evaluation of Welded Nickel-Based Superalloy Inconel 740H After Creep Testing journal March 2020
Effect of specimen size and shape on creep rupture behavior of creep strength enhanced ferritic steel welds journal November 2010
Strain ratio effect on microstructural evolution during low cycle fatigue exploitation of nickel base superalloy IN 740H journal December 2021
Influences of composition and grain size on creep–rupture behavior of Inconel® alloy 740 journal August 2013
Weldability and weld performance of candidate nickel base superalloys for advanced ultrasupercritical fossil power plants part I: fundamentals journal May 2015
Weldability and weld performance of candidate nickel based superalloys for advanced ultrasupercritical fossil power plants journal October 2015
U.S. Program on Materials Technology for Ultra-Supercritical Coal Power Plants journal June 2005

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