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Review and status of tool tip frequency response function prediction using receptance coupling

Journal Article · · Precision Engineering
 [1];  [1];  [2];  [2];  [3];  [4]
  1. Univ. of Tennessee, Knoxville, TN (United States); Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Manufacturing Science Division
  2. Sabanci University, Istanbul (Turkey)
  3. Univ. of Calgary, AB (Canada)
  4. Univ. of British Columbia, Vancouver, BC (Canada)
This paper provides a chronological review of publications that implement and advance the receptance coupling substructure analysis (RCSA) approach first applied to tool tip receptance (or frequency response function) prediction for milling applications in 2000. The review topics mimic the RCSA approach, where the tool, holder, and spindle-machine receptances are coupled analytically, and include: tool-holder receptance modeling; connection modeling; spindle-machine receptances; and applications. The review paper summarizes contributions from multiple, international authors (198 papers) to these topics. Additionally, it provides a comprehensive resource for those beginning an investigation into RCSA.
Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE); USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1892405
Alternate ID(s):
OSTI ID: 1890747
Journal Information:
Precision Engineering, Journal Name: Precision Engineering Vol. 79; ISSN 0141-6359
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (137)

An identification method for joint structural parameters using an FRF-based substructuring method and an optimization technique journal December 2007
Joint identification of modular tools using a novel receptance coupling method journal January 2007
Identification of contact stiffness of shrink-fit tool-holder joint based on fractal theory journal October 2016
Tool point frequency response function prediction using RCSA based on Timoshenko beam model journal April 2017
Improving FEM model of low immersion milling process using multi-objective optimization of tool elastic support dynamic properties journal March 2017
An efficient experimental approach to identify tool point FRF by improved receptance coupling technique journal August 2017
Prediction of tool tip dynamics for generalized milling cutters using the 3D model of the tool body journal November 2017
A new method using double distributed joint interface model for three-dimensional dynamics prediction of spindle-holder-tool system journal November 2017
Surface location error prediction and stability analysis of micro-milling with variation of tool overhang length journal August 2018
Ensemble transfer learning for refining stability predictions in milling using experimental stability states journal April 2020
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Identification of practical spindle-tool interface parameters using an optimization based statistical approach journal June 2021
Modelling and characteristic investigation of spindle-holder assembly under clamping and centrifugal forces journal May 2019
A Modeling Approach for Analysis and Improvement of Spindle-Holder-Tool Assembly Dynamics journal January 2006
Dynamic Compensation of Spindle-Integrated Force Sensors journal January 2004
Improving High-Speed Machining Material Removal Rates by Rapid Dynamic Analysis journal January 2001
Analytical Prediction of Stability Lobes in Milling journal January 1995
Predicting High-Speed Machining Dynamics by Substructure Analysis journal January 2000
A methodology to measure joint stiffness parameters for toolholder-spindle interfaces journal January 2005
Receptance coupling for end mills journal July 2003
Robust chatter stability in micro-milling operations journal January 2010
Investigation of spindle bearing preload on dynamics and stability limit in milling journal January 2012
Chatter suppression techniques in metal cutting journal January 2016
Suppressing vibration modes of spindle-holder-tool assembly through FRF modification for enhanced chatter stability journal January 2018
Prediction of coupled torsional–axial vibrations of drilling tool with clamping boundary conditions journal May 2016
Receptance coupling based algorithm for the identification of contact parameters at holder–tool interface journal May 2016
Improving stability predictions in milling by incorporation of toolholder sound emissions journal May 2022
Analytical modeling of asymmetric multi-segment rotor – bearing systems with Timoshenko beam model including gyroscopic moments journal November 2014
Structural modeling of end mills for form error and stability analysis journal September 2004
An investigation of the dynamic absorber effect in high-speed machining journal April 2005
Prediction of spindle dynamics in milling by sub-structure coupling journal March 2006
Analytical models for high performance milling. Part II: Process dynamics and stability journal October 2006
Analytical modeling of spindle–tool dynamics on machine tools using Timoshenko beam model and receptance coupling for the prediction of tool point FRF journal December 2006
Effect analysis of bearing and interface dynamics on tool point FRF for chatter stability in machine tools by using a new analytical model for spindle–tool assemblies journal January 2007
Modeling and identification of tool holder–spindle interface dynamics journal July 2007
Shrink fit tool holder connection stiffness/damping modeling for frequency response prediction in milling journal July 2007
Selection of design and operational parameters in spindle–holder–tool assemblies for maximum chatter stability by using a new analytical model journal July 2007
Modelling machine tool dynamics using a distributed parameter tool–holder joint interface journal October 2007
A closed-form approach for identification of dynamical contact parameters in spindle–holder–tool assemblies journal January 2009
Modeling of dynamic micro-milling cutting forces journal June 2009
Analysis and compensation of mass loading effect of accelerometers on tool point FRF measurements for chatter stability predictions journal June 2010
Tool point dynamics prediction by a three-component model utilizing distributed joint interfaces journal November 2010
Modeling and experimentation for three-dimensional dynamics of endmills journal February 2012
Rapid evaluation and optimization of machine tools with position-dependent stability journal May 2013
A new receptance coupling substructure analysis methodology to improve chatter free cutting conditions prediction journal September 2013
Receptance coupling for tool point dynamic prediction by fixed boundaries approach journal March 2014
In-process tool point FRF identification under operational conditions using inverse stability solution journal February 2015
Prediction of frequency response function (FRF) of asymmetric tools from the analytical coupling of spindle and beam models of holder and tool journal May 2015
Generalized method for the analysis of bending, torsional and axial receptances of tool–holder–spindle assembly journal December 2015
Predicting mobile machine tool dynamics by experimental dynamic substructuring journal September 2016
Compensation of frequency response function measurements by inverse RCSA journal October 2017
A new receptance coupling substructure analysis methodology to predict tool tip dynamics journal March 2018
A practical study of joints in three-dimensional Inverse Receptance Coupling Substructure Analysis method in a horizontal milling machine journal May 2018
High speed tooltip FRF predictions of arbitrary tool-holder combinations based on operational spindle identification journal June 2018
Effects of a drawbar design and force on multipurpose aerostatic spindle dynamics journal September 2019
Chatter avoidance via structural modification of tool-holder geometry journal March 2020
Physics-informed Bayesian inference for milling stability analysis journal August 2021
Identification of joint dynamics in 3D structures through the inverse receptance coupling method journal January 2016
An improved method for tool point dynamics analysis using a bi-distributed joint interface model journal January 2016
Extending the inverse receptance coupling method for prediction of tool-holder joint dynamics in milling journal August 2012
Spindle dynamics identification using particle swarm optimization journal October 2013
Analytical solutions for fixed-free beam dynamics in thin rib machining journal December 2017
Multi-point coupling for tool point receptance prediction journal July 2019
Stability boundary and optimal operating parameter identification in milling using Bayesian learning journal August 2020
Reconstruction of cutting forces through fusion of accelerometer and spindle current signals journal August 2021
Receptance coupling for dynamics prediction of assemblies with coincident neutral axes journal February 2006
Closed form solutions for the dynamic response of Euler–Bernoulli beams with step changes in cross section journal August 2006
Modelling the spindle–holder taper joint in machine tools: A tapered zero-thickness finite element method journal October 2014
Rotational degree-of-freedom synthesis: An optimised finite difference method for non-exact data journal January 2018
TPA and RCSA based frequency response function modelling for cutting forces compensation journal September 2019
A machine-learning based solution for chatter prediction in heavy-duty milling machines journal November 2018
An improved tool–holder model for RCSA tool-point frequency response prediction journal January 2009
Torsional and axial frequency response prediction by RCSA journal April 2010
Spindle dynamics identification for Receptance Coupling Substructure Analysis journal July 2012
Identification of bearing dynamics under operational conditions for chatter stability prediction in high speed machining operations journal October 2015
Improved RCSA technique for efficient tool-tip dynamics prediction journal April 2016
Rapid dynamics prediction of tool point for bi-rotary head five-axis machine tool journal April 2017
Effect of material removal on workpiece dynamics in milling: Modeling and measurement journal November 2019
Chatter suppression in micro-milling using shank-mounted Two-DOF tuned mass damper journal November 2021
Surface location error prediction in 2.5-axis peripheral milling considering tool dynamic stiffness variation journal July 2022
An Improved Receptance Coupling Substructure Analysis to Predict Chatter Free High Speed Cutting Conditions journal January 2013
3D Finite Element Modeling of Holder-Tool Assembly for Stability Prediction in Milling journal January 2015
Application of Substructure Decoupling Techniques to Predict Mobile Machine Tool Dynamics: Numerical Investigations journal January 2016
Speed-varying Machine Tool Dynamics Identification Through Chatter Detection and Receptance Coupling journal January 2016
Tool Point Analysis for Bending, Torsional and Axial Receptances of tool-holder-spindle Assembly journal January 2016
A Receptance Coupling Approach to Optimally Tune and Place Absorbers on Boring Bars for Chatter Suppression journal January 2018
Machine tool design with preferentially asymmetrical structures to improve dynamics and productivity journal January 2019
Identification of spindle dynamics by receptance coupling for non-contact excitation system journal January 2019
Analysis of different machine learning algorithms to learn stability lobe diagrams journal January 2020
Design optimization of tool holder extension for enhanced chatter stability by using component mode tuning method journal January 2021
Investigation of Retention Knob Geometry on Machining Dynamics journal January 2015
Development of a Dynamic Substructuring Framework to Facilitate in Situ Machining Solutions Using Mobile Machine Tools journal January 2015
The role of tool presetting in milling stability uncertainty journal January 2018
Receptance coupling model for variable dynamics in fixed-free thin rib machining journal January 2018
Scanning and modeling for non-standard edge geometry endmills journal January 2019
Cutting force and stability prediction for inserted cutters journal January 2020
Modal interactions for spindle, holders, and tools journal January 2020
Digital force prediction for milling journal January 2020
Contributions of scanning metrology uncertainty to milling force prediction journal January 2021
A Bayesian Framework for Milling Stability Prediction and Reverse Parameter Identification journal January 2021
Rapid prediction of posture-dependent FRF of the tool tip in robotic milling journal August 2020
FRF based joint dynamics modeling and identification journal August 2013
Milling stability prediction of a hybrid machine tool considering low-frequency dynamic characteristics journal January 2020
Determining rotating tool-tip FRFs by measuring holder-point FRFs based on a robust frequency-based substructure method journal February 2022
Alternative experimental methods for machine tool dynamics identification: A review journal May 2022
Multibody dynamic modeling of five-axis machine tools with improved efficiency journal May 2022
Dynamical characteristic validation of motorized CFRP spindle unit based on receptance coupling journal July 2022
Prediction of atomic force microscope probe dynamics through the receptance coupling method journal December 2011
Determination of Minimum Limiting Axial Depth of cut for 2½d Pocket Machining Based on Receptance Coupling journal May 2009
Two-points-based receptance coupling method for tool-tip dynamics prediction journal January 2017
Tool Length-Dependent Stability Surfaces journal December 2004
Tool Point Frequency Response Prediction for High-Speed Machining by RCSA journal January 2001
Dynamic Compensation of Spindle Integrated Force Sensors With Kalman Filter journal September 2004
Identification of Spindle Integrated Force Sensor’s Transfer Function for Modular End Mills journal August 2005
Effect of a Nonlinear Joint on the Dynamic Performance of a Machine Tool journal April 2007
Substructure Coupling of Microend Mills to Aid in the Suppression of Chatter journal February 2008
Investigation of the Intervertebral Disc and Fused Joint Dynamics Through Experimental Modal Analysis and the Receptance Coupling Method journal March 2010
RCSA-Based Method for Tool Frequency Response Function Identification Under Operational Conditions Without Using Noncontact Sensor journal January 2017
Tool Point Frequency Response Prediction for Micromilling by Receptance Coupling Substructure Analysis journal March 2017
Identification of a Lathe Spindle Dynamics Using Extended Inverse Receptance Coupling journal August 2018
Chatter Stability of Micro-Milling by Considering the Centrifugal Force and Gyroscopic Effect of the Spindle journal September 2019
Force and Stability Modeling for Non-Standard Edge Geometry Endmills journal October 2019
A Robust RCSA-Based Method for the In Situ Measurement of Rotating Tool-Tip Frequency Response Functions journal May 2020
Chatter Stability of Machining Operations journal August 2020
Multi-point substructure coupling method to compensate multi-accelerometer masses in measuring rotation-related FRFs journal June 2021
Dynamic Parameter Identification of Tool-Spindle Interface Based on RCSA and Particle Swarm Optimization journal January 2013
Identification of multiple joint dynamics using the inverse receptance coupling method journal March 2014
A Modal Parameter Approach for Receptance Coupling of Tools journal September 2016
Frequency Response Prediction for Robot Assisted Machining journal November 2019
Estimation of the Frequency Response Function of the Rotational Degree of Freedom journal September 2021
Receptance Coupling for Tool Point Dynamics Prediction on Machine Tools journal January 2011
Prediction of the Frequency Response Function of a Tool Holder-Tool Assembly Based on Receptance Coupling Method journal December 2018
Analyzing the Dynamic Characteristics of Milling Tool Using Finite Element Method and Receptance Coupling Method journal April 2019

Figures / Tables (24)


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