Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

High-Quality Dry Etching of LiNbO3 Assisted by Proton Substitution through H2-Plasma Surface Treatment

Journal Article · · Nanomaterials
DOI:https://doi.org/10.3390/nano12162836· OSTI ID:1882440

The exceptional material properties of Lithium Niobate (LiNbO3) make it an excellent material platform for a wide range of RF, MEMS, phononic and photonic applications; however, nano-micro scale device concepts require high fidelity processing of LN films. Here, we reported a highly optimized processing methodology that achieves a deep etch with nearly vertical and smooth sidewalls. We demonstrated that Ti/Al/Cr stack works perfectly as a hard mask material during long plasma dry etching, where periodically pausing the etching and chemical cleaning between cycles were leveraged to avoid thermal effects and byproduct redeposition. To improve mask quality on X- and Y-cut substrates, a H2-plasma treatment was implemented to relieve surface tension by modifying the top surface atoms. Structures with etch depths as deep as 3.4 µm were obtained in our process across a range of crystallographic orientations with a smooth sidewall and perfect verticality on several crystallographic facets.

Sponsoring Organization:
USDOE
OSTI ID:
1882440
Alternate ID(s):
OSTI ID: 2471764
Journal Information:
Nanomaterials, Journal Name: Nanomaterials Journal Issue: 16 Vol. 12; ISSN 2079-4991; ISSN NANOKO
Publisher:
MDPI AGCopyright Statement
Country of Publication:
Switzerland
Language:
English

References (30)

Integrated optics in LiNbO3 journal August 1989
Growth of crystalline LiF on CF4 plasma etched LiNbO3 substrates journal May 1998
Nanofaceting of LiNbO3 X-cut surface by high temperature annealing and titanium diffusion journal June 2003
Ultra-smooth LiNbO3 micro and nano structures for photonic applications journal August 2011
High-Q photonic resonators and electro-optic coupling using silicon-on-lithium-niobate journal April 2017
H–Li correlation and stoichiometry of mixed phases in proton-exchanged LiNbO[sub 3] waveguides journal January 2003
Etching characteristics of LiNbO3 in reactive ion etching and inductively coupled plasma journal February 2008
Waveguide formation mechanism generated by double doping in ferroelectric crystals journal December 1995
Optical waveguides in lithium niobate: Recent developments and applications journal December 2015
The effect of a lithium niobate heating on the etching rate in SF6 ICP plasma journal January 2019
Deep Etching of LiNbO3 Using Inductively Coupled Plasma in SF6-Based Gas Mixture journal February 2021
Probing the Near-Field Inductive Coupling in Broadside Coupled Terahertz Metamaterials journal July 2017
Hybrid Silicon and Lithium Niobate Modulator journal May 2021
Assessment of 3-D Printing Technologies for Millimeter-Wave Reflectors journal November 2018
Lithium niobate optical sensing chip for portable instrument conference November 2010
A parametric study of ICP-RIE etching on a lithium niobate substrate conference April 2015
Design and Analysis of Lithium–Niobate-Based High Electromechanical Coupling RF-MEMS Resonators for Wideband Filtering journal January 2013
FEM/BEM for Simulation of LSAW Devices journal October 2007
Quantification of the 3D microstructure of SC surfaces journal September 2007
Plasma etching of proton-exchanged lithium niobate journal July 2006
Bandwidth estimation for ultra-high-speed lithium niobate modulators journal May 2003
Integrated photonics on thin-film lithium niobate journal January 2021
Ultra-low loss ridge waveguides on lithium niobate via argon ion milling and gas clustered ion beam smoothening journal January 2018
Low-loss waveguides on Y-cut thin film lithium niobate: towards acousto-optic applications journal January 2019
High modulation efficiency lithium niobate Michelson interferometer modulator journal January 2019
Compact low-voltage electro-optic Q-switch made of LiNbO3 journal July 2020
Lithium niobate-based transparent ultrasound transducers for photoacoustic imaging journal October 2019
Low-loss bent channel waveguides in lithium niobate thin film by proton exchange and dry etching journal April 2018
Ultralow-threshold thin-film lithium niobate optical parametric oscillator journal January 2021
Integrated lithium niobate photonics journal April 2020

Similar Records

Reactive sputter etching of magnetic materials in an HCl plasma
Journal Article · Wed Nov 30 23:00:00 EST 1988 · Plasma Chem. Plasma Process.; (United States) · OSTI ID:6423479

Deep dry-etch of silica in a helicon plasma etcher for optical waveguide fabrication
Journal Article · Fri Dec 31 23:00:00 EST 2004 · Journal of Vacuum Science and Technology. A, Vacuum, Surfaces and Films · OSTI ID:20636944

Related Subjects