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Flexural strength of a conventionally processed and additively manufactured debased 94% alumina

Journal Article · · International Journal of Applied Ceramic Technology
DOI:https://doi.org/10.1111/ijac.13968· OSTI ID:1834117

Mechanical strength of a 94 wt% debased alumina was measured using ASTM-C1161 specimens fabricated via conventional and lithography-based ceramic manufacturing (LCM) methods. The effects of build orientation and a 1500°C wet hydrogen fire added to the LCM firing sequence on strength were evaluated. Additionally, a Weibull fit to the conventional flexural specimen data yielded 20 and 356 MPa for the modulus and characteristic strength, respectively. Weibull fits of the data from the LCM specimens yielded moduli between 7.5 and 11.3 and characteristics strengths between 333 and 339 MPa. A Weibull fit to data from LCM specimens subjected to the wet hydrogen fire yielded 14.2 and 376 MPa for the modulus and characteristic strength, respectively. The 95% confidence intervals for all Weibull parameters are reported. Average Archimedes bulk densities of LCM and conventional specimens were 3.732 and 3.730 g/cm3, respectively. Process dependent differences in surface morphology were observed in scanning electron microscope (SEM) images of specimen surfaces. SEM images of LCM specimen cross-sections showed alumina grain texture dependent on build direction, but no evidence of porosity concentrated in planes between printed layers. Fracture surfaces of LCM and conventionally processed specimens revealed hackle lines and mirror regions indicative of fracture initiation at the sample surface rather than the interior.

Research Organization:
Sandia National Laboratories (SNL-NM), Albuquerque, NM (United States)
Sponsoring Organization:
USDOE National Nuclear Security Administration (NNSA)
Grant/Contract Number:
NA0003525
OSTI ID:
1834117
Report Number(s):
SAND--2021-15118J; 702101
Journal Information:
International Journal of Applied Ceramic Technology, Journal Name: International Journal of Applied Ceramic Technology Journal Issue: 3 Vol. 19; ISSN 1546-542X
Publisher:
WileyCopyright Statement
Country of Publication:
United States
Language:
English

References (12)

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Additive Manufacturing of Ceramic Heat Exchanger: Opportunities and Limits of the Lithography-Based Ceramic Manufacturing (LCM) journal August 2017
A comprehensive review of extrusion-based additive manufacturing processes for rapid production of metallic and ceramic parts journal May 2019
Fabrication of ZrO2 and ATZ materials via UV-LCM-DLP additive manufacturing technology journal April 2020
Strength of additive manufactured alumina journal November 2020
Additive manufacturing of highly textured alumina ceramics journal March 2021
ZTA Ceramic Materials for DLP 3D Printing journal November 2019
Additive Manufacturing of Dense Alumina Ceramics journal September 2014
Additive Manufacturing of Ceramics: Issues, Potentialities, and Opportunities journal July 2015
Dense, Strong, and Precise Silicon Nitride-Based Ceramic Parts by Lithography-Based Ceramic Manufacturing journal February 2020
Lithography-Based Ceramic Manufacturing: A Novel Technique for Additive Manufacturing of High-Performance Ceramics conference October 2014

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