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Liquid-Cooled Heat Sink Optimization for Thermal Imbalance Mitigation in Wide-Bandgap Power Modules

Journal Article · · Journal of Electronic Packaging
DOI:https://doi.org/10.1115/1.4052068· OSTI ID:1822070
Power semiconductor die placement on substrates used in high-power modules is generally optimized to minimize electrical parasitic (e.g., stray inductance, common-mode capacitance), taking into account the minimum spacing between semiconductor dies for thermal decoupling. The layout assumes sufficient heat spreading and transfer from dies to the cooling structure. Insulated metal substrate-based power module designs may lead to asymmetrical thermal resistance across the dies, which may cause significant temperature differences among the devices. Such unintentional thermal asymmetries can lead to oversizing the cooling system design or underusing the semiconductor power processing capability. This article proposes a thermal imbalance mitigation method that uses evolutionary optimized liquid-cooled heat sinks to improve the thermal loading among devices.
Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE)
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1822070
Journal Information:
Journal of Electronic Packaging, Journal Name: Journal of Electronic Packaging Journal Issue: 2 Vol. 144; ISSN 1043-7398
Publisher:
ASMECopyright Statement
Country of Publication:
United States
Language:
English

References (8)

Comparison of pin-fin and finned shape heat sink for power electronics in future aircraft journal May 2018
Optimization of 3D printed liquid cooled heat sink designs using a micro-genetic algorithm with bit array representation journal October 2018
Optimal shape design of a minichannel heat sink applying multi-objective optimization algorithm and three-dimensional numerical method journal February 2019
Experimental and numerical investigation of a mini channel forced air heat sink designed by topology optimization journal June 2018
Complete Loss and Thermal Model of Power Semiconductors Including Device Rating Information journal May 2015
A New PWM Strategy for Grid-Connected Half-Bridge Active NPC Converters With Losses Distribution Balancing Mechanism journal September 2015
Graphite-Embedded High-Performance Insulated Metal Substrate for Wide-Bandgap Power Modules journal January 2021
Design, Analysis, Comparison, and Experimental Validation of Insulated Metal Substrates for High-Power Wide-Bandgap Power Modules journal June 2020

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