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Microscale wear behavior and crosslinking of PEG-like coatings for total hip replacements

Journal Article · · Journal of Materials Science: Materials in Medicine
 [1];  [2];  [3]
  1. Univ. of California, Berkeley, CA (United States). Univ. of California, San Francisco. Joint Graduate Group in Bioengineering; OSTI
  2. Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States). Molecular Foundry
  3. Univ. of California, Berkeley, CA (United States). Univ. of California, San Francisco. Joint Graduate Group in Bioengineering; Univ. of California, Berkeley, CA (United States). Mechanical Engineering

The predominant cause of late-state failure of total hip replacements is wear-mediated osteolysis caused by wear particles that originate from the ultrahigh molecular weight polyethylene (UHMWPE) acetabular cup surface. One strategy for reducing wear particle formation from UHMWPE is to modify the surface with a hydrophilic coating to increase lubrication from synovial fluid. This study focuses on the wear behavior of hydrophilic coatings similar to poly(ethylene glycol) (PEG). The coatings were produced by plasma-polymerizing tetraglyme on UHMWPE in a chamber heated to 40C or 50C. Both temperatures yielded coatings with PEG-like chemistry and increased hydrophilicity relative to uncoated UHMWPE; however, the 40C coatings were significantly more resistant to damage induced by atomic force microscopy nanoscratching. The 40C coatings exhibited only one damage mode (delamination) and often showed no signs of damage after repeated scratching. In contrast, the 50C coatings exhibited three damage modes (roughening, thinning, and delamination), and always showed visible signs of damage after no more than two scratches. The greater wear resistance of the 40C coatings could not be explained by coating chemistry or hydrophilicity, but it corresponded to an approximately 26–32% greater degree of crosslinking relative to the 50C surfaces, suggesting that crosslinking should be a significant design consideration for hydrophilic coatings used for total hip replacements and other wear-dependent applications.

Research Organization:
Lawrence Berkeley National Laboratory (LBNL), Berkeley, CA (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Basic Energy Sciences (BES). Materials Sciences & Engineering Division; National Science Foundation (NSF); National Institutes of Health (NIH)
Grant/Contract Number:
AC02-05CH11231
OSTI ID:
1815739
Journal Information:
Journal of Materials Science: Materials in Medicine, Journal Name: Journal of Materials Science: Materials in Medicine Journal Issue: 4 Vol. 21; ISSN 0957-4530
Publisher:
Springer NatureCopyright Statement
Country of Publication:
United States
Language:
English

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Advances in the processing, sterilization, and crosslinking of ultra-high molecular weight polyethylene for total joint arthroplasty journal September 1999
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Characterization and tribology of PEG-like coatings on UHMWPE for total hip replacements journal January 2009
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  • Kane, Sheryl R.; Ashby, Paul D.; Pruitt, Lisa A.
  • Journal of Biomedical Materials Research Part B: Applied Biomaterials, Vol. 91B, Issue 2 https://doi.org/10.1002/jbm.b.31436
journal November 2009
Friction, wear, and lubrication of hydrogels as synthetic articular cartilage journal July 2000
Unified wear model for highly crosslinked ultra-high molecular weight polyethylenes (UHMWPE) journal August 1999
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Mechanistic and Morphological Origins of Ultra-High Molecular Weight Polyethylene Wear Debris in Total Joint Replacement Prostheses journal September 1996

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