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Direct Recycling R&D at the ReCell Center

Journal Article · · Recycling

The expected rapid growth in electric vehicle deployment will inevitably be followed by a corresponding rise in the supply of end-of-life vehicles and their lithium-ion batteries (LIBs). The batteries may be reused, but will eventually be spent and provide a potential domestic resource that can help supply materials for future battery production. However, commercial recycling processes depend on profits from recovery of cobalt, use of which is being reduced in new cathode chemistries. The U.S. Department of Energy, therefore, established the ReCell Center in early 2019 to develop robust LIB recycling technology that would be economical even for batteries that contain no cobalt. The central feature of the technology is recovery of the cathode material with its unique crystalline cathode morphology intact in order to retain its value and functionality. Other materials are recovered as well in order to maximize revenues and minimize waste-handling costs. Analysis and modeling serve to evaluate and compare process options so that we can identify those that will be most economical while still minimizing energy use and environmental impacts. This paper provides background and describes highlights of the center’s first 2 years of operation.

Sponsoring Organization:
USDOE
OSTI ID:
1782951
Journal Information:
Recycling, Journal Name: Recycling Journal Issue: 2 Vol. 6; ISSN RECYBS; ISSN 2313-4321
Publisher:
MDPI AGCopyright Statement
Country of Publication:
Switzerland
Language:
English

References (6)

Sustainable Direct Recycling of Lithium‐Ion Batteries via Solvent Recovery of Electrode Materials journal September 2020
Understanding fundamental effects of Cu impurity in different forms for recovered LiNi0.6Co0.2Mn0.2O2 cathode materials journal December 2020
Systematic Study of Al Impurity for NCM622 Cathode Materials journal June 2020
Significance of a Solid Electrolyte Interphase on Separation of Anode and Cathode Materials from Spent Li-Ion Batteries by Froth Flotation journal December 2020
Recycling lithium-ion batteries from electric vehicles journal November 2019
The importance of design in lithium ion battery recycling – a critical review journal January 2020

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