Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Sustainable Direct Recycling of Lithium-Ion Batteries via Solvent Recovery of Electrode Materials

Journal Article · · ChemSusChem

Separation of electrode materials from their current collectors is an enabling step toward recovering critical materials from spent lithium-ion batteries. In this study, a highly efficient, cost-effective, and environmentally sustainable separation process was developed for that purpose. Ethylene glycol, a vital commodity chemical as an antifreeze and polymer precursor, is used to delaminate electrode materials at low temperatures in seconds without altering the crystalline structure and morphology of active electrode materials. The recovered current collectors were intact without any corrosion. The authors also found that the solvent could be continuously reused, leading to the development of a closed-loop ecosystem and lithium-ion battery circular economy. The ultrafast delamination was driven by the competitive inhibition of binding through the weakening of hydrogen bonding. The ethylene glycol-based separation is a sustainable electrode recovery process that paves the way for battery recycling.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Transportation Office. Vehicle Technologies Office
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1661243
Alternate ID(s):
OSTI ID: 1804594
Journal Information:
ChemSusChem, Journal Name: ChemSusChem Journal Issue: TBD Vol. TBD; ISSN 1864-5631
Publisher:
ChemPubSoc EuropeCopyright Statement
Country of Publication:
United States
Language:
English

References (32)

Solubility parameters of poly(vinylidene fluoride) journal April 1988
Fate, effects and potential environmental risks of ethylene glycol: a review journal April 2001
Anti-fouling membranes by manipulating surface wettability and their anti-fouling mechanism journal July 2017
Beneficial rheological properties of lithium-ion battery cathode slurries from elevated mixing and coating temperatures journal December 2019
A green process for exfoliating electrode materials and simultaneously extracting electrolyte from spent lithium-ion batteries journal August 2019
A low-toxicity and high-efficiency deep eutectic solvent for the separation of aluminum foil and cathode materials from spent lithium-ion batteries journal December 2019
Lithium-Ion Battery Supply Chain Considerations: Analysis of Potential Bottlenecks in Critical Metals journal October 2017
Recycling End-of-Life Electric Vehicle Lithium-Ion Batteries journal November 2019
Recovery and heat treatment of the Li(Ni1/3Co1/3Mn1/3)O2 cathode scrap material for lithium ion battery journal June 2013
Direct regeneration of recycled cathode material mixture from scrapped LiFePO 4 batteries journal March 2017
Cathode healing methods for recycling of lithium-ion batteries journal December 2019
Sustainable recycling of cathode scraps via Cyrene-based separation journal September 2020
Recovery of cathode materials and Al from spent lithium-ion batteries by ultrasonic cleaning journal December 2015
Purification and Characterization of Reclaimed Electrolytes from Spent Lithium-Ion Batteries journal February 2017
Sustainable Recycling and Regeneration of Cathode Scraps from Industrial Production of Lithium-Ion Batteries journal October 2016
A Critical Review and Analysis on the Recycling of Spent Lithium-Ion Batteries journal December 2017
Hydrometallurgical Processes for Recycling Spent Lithium-Ion Batteries: A Critical Review journal September 2018
Efficient Separation of Aluminum Foil and Cathode Materials from Spent Lithium-Ion Batteries Using a Low-Temperature Molten Salt journal March 2019
A Facile, Environmentally Friendly, and Low-Temperature Approach for Decomposition of Polyvinylidene Fluoride from the Cathode Electrode of Spent Lithium-ion Batteries journal July 2019
Impact of Recycling on Cradle-to-Gate Energy Consumption and Greenhouse Gas Emissions of Automotive Lithium-Ion Batteries journal October 2012
Contribution of Li-Ion Batteries to the Environmental Impact of Electric Vehicles journal September 2010
Deep eutectic solvents for cathode recycling of Li-ion batteries journal April 2019
Recycling lithium-ion batteries from electric vehicles journal November 2019
The significance of Li-ion batteries in electric vehicle life-cycle energy and emissions and recycling's role in its reduction journal January 2015
Towards non-toxic solvents for membrane preparation: a review journal January 2014
CHEM21 selection guide of classical- and less classical-solvents journal January 2016
Transcritical CO 2 extraction of electrolytes for lithium-ion batteries: optimization of the recycling process and quality–quantity variation journal January 2017
Ethylene glycol: properties, synthesis, and applications journal January 2012
Recycling of Spent Lithium-Ion Battery: A Critical Review journal April 2014
Key issues for Li-ion battery recycling journal January 2018
The Role of Sub- and Supercritical CO2 as “Processing Solvent” for the Recycling and Sample Preparation of Lithium Ion Battery Electrolytes journal March 2017
Recovery of Li(Ni0.33Mn0.33Co0.33)O2 from Lithium-Ion Battery Cathodes: Aspects of Degradation journal February 2019

Similar Records

Sustainable recycling of cathode scraps via Cyrene-based separation
Journal Article · Fri Jul 17 00:00:00 EDT 2020 · Sustainable Materials and Technologies · OSTI ID:1649102

Related Subjects