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SiC MOSFET Based Power Module Design and Analysis for EV Traction Systems

Conference ·

Wide bandgap (WBG) power semiconductor devices, specifically silicon carbide (SiC) metal-oxide-semiconductor field-effect transistors (MOSFETs) have gained attention from electric vehicle (EV) system developers due to well-known superior properties in comparison to industry standard silicon (Si) based MOSFETs and insulated-gate bipolar transistors (IGBTs). In this work, a power module design based on SiC MOSFETs in a segmented two-level, three-phase inverter topology with 125 kW peak output power and 30 kHz switching frequency is presented. Three different SiC MOSFET die options are analyzed according to experimentally obtained operating conditions of a commercial EV traction system. Substrate design of the power module for multi-die layout, heat sink design, and integration of a segmented phase leg module are presented. Finite-element electrical and thermal analysis of the proposed system are presented and discussed.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC05-00OR22725
OSTI ID:
1474598
Country of Publication:
United States
Language:
English

References (9)

Modular Design for a Single-Phase Manifold Mini/Microchannel Cold Plate journal December 2015
A 10-kW SiC inverter with a novel printed metal power module with integrated cooling using additive manufacturing conference October 2014
Review of Silicon Carbide Power Devices and Their Applications journal October 2017
Review of Commercial GaN Power Devices and GaN-Based Converter Design Challenges journal September 2016
Single-Phase T-Type Inverter Performance Benchmark Using Si IGBTs, SiC MOSFETs and GaN HEMTs journal January 2015
Comparison of Si and SiC inverters for IPM traction drive conference September 2010
A segmented traction drive system with a small dc bus capacitor conference September 2012
Loss Analysis and Mapping of a SiC MOSFET Based Segmented Two-Level Three-Phase Inverter for EV Traction Systems conference June 2018
A SiC MOSFET based inverter for wireless power transfer applications conference March 2014

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