skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Internal and near nozzle measurements of Engine Combustion Network “Spray G” gasoline direct injectors

Journal Article · · Experimental Thermal and Fluid Science
 [1];  [1];  [1];  [1];  [1];  [2];  [2];  [3];  [3];  [4];  [5];  [6];  [7];  [7];  [7]
  1. Argonne National Lab. (ANL), Argonne, IL (United States)
  2. Univ. Politecnica de Valencia, Valencia (Spain)
  3. Institut Carnot IFPEN Transports Energie, Rueil-Malmaison (France)
  4. General Motors Research & Development, Warren, MI (United States)
  5. Delhi Powertrain Systems
  6. Univ. of Massachusetts, Amherst, MA (United States)
  7. Sandia National Lab. (SNL-CA), Livermore, CA (United States)

Gasoline direct injection (GDI) sprays are complex multiphase flows. When compared to multi-hole diesel sprays, the plumes are closely spaced, and the sprays are more likely to interact. The effects of multi-jet interaction on entrainment and spray targeting can be influenced by small variations in the mass fluxes from the holes, which in turn depend on transients in the needle movement and small-scale details of the internal geometry. In this paper, we present a comprehensive overview of a multi-institutional effort to experimentally characterize the internal geometry and near-nozzle flow of the Engine Combustion Network (ECN) Spray G gasoline injector. In order to develop a complete picture of the near-nozzle flow, a standardized setup was shared between facilities. A wide range of techniques were employed, including both X-ray and visible-light diagnostics. The novel aspects of this work include both new experimental measurements, and a comparison of the results across different techniques and facilities. The breadth and depth of the data reveal phenomena which were not apparent from analysis of the individual data sets. We show that plume-to-plume variations in the mass fluxes from the holes can cause large-scale asymmetries in the entrainment field and spray structure. Both internal flow transients and small-scale geometric features can have an effect on the external flow. The sharp turning angle of the flow into the holes also causes an inward vectoring of the plumes relative to the hole drill angle, which increases with time due to entrainment of gas into a low-pressure region between the plumes. In conclusion, these factors increase the likelihood of spray collapse with longer injection durations.

Research Organization:
Argonne National Laboratory (ANL), Argonne, IL (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Vehicle Technologies Office (EE-3V); USDOE National Nuclear Security Administration (NNSA); USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Vehicle Technologies Office (VTO)
Grant/Contract Number:
AC02-06CH11357; NA-0003525
OSTI ID:
1392620
Alternate ID(s):
OSTI ID: 1698121
Journal Information:
Experimental Thermal and Fluid Science, Vol. 88, Issue C; ISSN 0894-1777
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 43 works
Citation information provided by
Web of Science

References (66)

GDi Nozzle Parameter Studies Using LES and Spray Imaging Methods conference April 2014
Spray atomization characteristics of a GDI injector equipped with a group-hole nozzle journal December 2014
Fragmentation and coalescence dynamics in multiphase flows journal April 1993
Investigations on Gasoline Spray Propagation Behaviour Characteristic for Multihole Injectors conference October 2014
ECN Spray G external spray visualization and spray collapse description through penetration and morphology analysis journal February 2017
An Analysis of Ambient Air Entrainment into Split Injection D.I. Gasoline Spray by LIF-PIV Technique conference October 2002
A New Application of the Particle Image Velocimetry (PIV) to the Air Entrainment in Gasoline Direct Injection Sprays conference June 2004
Temporal investigations of transient fuel spray characteristics from a multi-hole injector using dimensionless analysis journal September 2015
Cavitation, primary break-up and flash boiling of gasoline, iso-octane and n-pentane with a real-size optical direct-injection nozzle journal September 2010
Generalizing the behavior of flash-boiling, plume interaction and spray collapse for multi-hole, direct injection journal July 2017
A Visualization of Spray of Gasoline Injection conference September 1990
High-speed imaging for direct-injection gasoline engine research and development journal May 2010
Using spray momentum flux measurements to understand the influence of diesel nozzle geometry on spray characteristics journal March 2005
Momentum Flux Measurements on an ECN GDi Injector conference September 2015
Spray characteristics of a gasoline direct injector injector with short durations of injection journal October 2001
Temporal Analysis of the Fuel Breakup and Atomisation in the Near Nozzle Region of a GDI Injector conference May 2003
Spray Structure Generated by Multi-Hole Injectors for Gasoline Direct-Injection Engines conference April 2007
Quantitative mixing measurements and stochastic variability of a vaporizing gasoline direct-injection spray journal May 2014
Experimental Characterization of DI Gasoline Injection Processes
  • Manin, Julien; Jung, Yongjin; Skeen, Scott A.
  • JSAE/SAE 2015 International Powertrains, Fuels & Lubricants Meeting, SAE Technical Paper Series https://doi.org/10.4271/2015-01-1894
conference September 2015
3-D PIV Analysis of Structural Behavior of D.I. Gasoline Spray conference September 2001
Spray analysis of a gasoline direct injector by means of two-phase PIV journal May 2002
Quantitative Measurement of Liquid and Vapor Phase Concentration Distributions in a D.I. Gasoline Spray by the Laser Absorption Scattering (LAS) Technique conference May 2002
Gas-phase temperature measurement in the vaporizing spray of a gasoline direct-injection injector by use of pure rotational coherent anti-Stokes Raman scattering journal January 2004
Quantification of Fuel Concentrations and Estimation of Liquid/Vapor Ratios in Direct Injection Gasoline Sprays by Laser-Induced Fluorescence conference March 2001
Gasoline Injection and Spray Combustion in a Cell with Conditions Typical of Direct Injection Engines
  • Le Coz, Jean-Francois; Lemenand, Christine; Bruneaux, Gilles
  • SAE Powertrain & Fluid Systems Conference & Exhibition, SAE Technical Paper Series https://doi.org/10.4271/2003-01-3108
conference October 2003
Experimental investigation of direct injection charge cooling in optical GDI engine using tracer-based PLIF technique journal November 2014
3D analysis of vapor and liquid phase of GDI injectors using laser induced exciplex fluorescence tomography in a high pressure/high temperature spray chamber conference July 2007
A High Power, High Resolution LDA/PDA System Applied to Gasoline Direct Injection Sprays journal May 1999
Droplets Size and Velocity in a GDI Spray by PDA and Laser Light Extinction Techniques conference September 2001
Imaging and PDA analysis of a GDI spray in the near-nozzle region journal April 2004
Spray Characteristics of a Multi-hole Injector for Direct-Injection Gasoline Engines journal June 2006
Mechanisms of spray formation and combustion from a multi-hole injector with E85 and gasoline journal April 2010
Droplet dynamics of DI spray from sub-atmospheric to elevated ambient pressure journal September 2016
Characterization of Internal flow and Spray of Multihole DI Gasoline Spray using X-ray Imaging and CFD conference August 2011
Tomography of a GDI Spray by PolyCO Based X-Ray Technique conference September 2013
GDI spray structure analysis by polycapillary X-ray μ -tomography journal April 2015
Synchrotron X-ray techniques for fluid dynamics journal February 2014
Time-Resolved X-Ray Radiography of Sprays from Engine Combustion Network Spray a Diesel Injectors journal January 2014
Linking instantaneous rate of injection to X-ray needle lift measurements for a direct-acting piezoelectric injector journal March 2016
Quantification of Shot-to-Shot Variation in Single Hole Diesel Injectors journal April 2015
Engine Combustion Network (Ecn): Measurements of Nozzle Geometry and Hydraulic Behavior journal January 2012
CFD Modelling of Gasoline Sprays conference September 2005
GDI Multi-Hole Injector Internal Flow and Spray Analysis conference April 2011
Modeling of Internal and Near-Nozzle Flow for a GDI Fuel Injector
  • Saha, Kaushik; Som, Sibendu; Battistoni, Michele
  • ASME 2015 Internal Combustion Engine Division Fall Technical Conference, Volume 2: Emissions Control Systems; Instrumentation, Controls, and Hybrids; Numerical Simulation; Engine Design and Mechanical Development https://doi.org/10.1115/ICEF2015-1112
conference January 2016
Internal and Near-Nozzle Flow in a Multi-Hole Gasoline Injector Under Flashing and Non-Flashing Conditions conference April 2015
High-resolution large eddy simulations of cavitating gasoline–ethanol blends journal October 2013
String flash-boiling in gasoline direct injection simulations with transient needle motion journal December 2016
INTERNAL FLOW CHARACTERIZATION ON AN ECN GDi INJECTOR journal January 2016
Gasoline Fuel Injector Spray Measurement and Characterization - A New SAE J2715 Recommended Practice journal April 2008
The 7BM beamline at the APS: a facility for time-resolved fluid dynamics measurements journal May 2012
TomoPy: a framework for the analysis of synchrotron tomographic data journal August 2014
Chambolle's Projection Algorithm for Total Variation Denoising journal January 2013
High-Resolution X-Ray and Neutron Computed Tomography of an Engine Combustion Network Spray G Gasoline Injector journal March 2017
Recent Developments in X-ray Diagnostics for Cavitation journal April 2015
Dedicated full-field X-ray imaging beamline at Advanced Photon Source
  • Shen, Qun; Lee, Wah-Keat; Fezzaa, Kamel
  • Nuclear Instruments and Methods in Physics Research Section A: Accelerators, Spectrometers, Detectors and Associated Equipment, Vol. 582, Issue 1 https://doi.org/10.1016/j.nima.2007.08.169
journal November 2007
X-ray Imaging of Cavitation in Diesel Injectors journal April 2014
Ultrafast X-ray study of multi-hole GDI injector sprays: Effects of nozzle hole length and number on initial spray formation journal November 2015
Time-resolved X-ray Tomography of Gasoline Direct Injection Sprays journal September 2015
LES of Diesel and Gasoline Sprays with Validation against X-Ray Radiography Data journal April 2015
Effects of global density ratio on the centerline mixing behavior of axisymmetric turbulent jets journal May 1991
Scaling Liquid-Phase Fuel Penetration in Diesel Sprays Based on Mixing-Limited Vaporization conference March 1999
X-Ray Radiography and CFD Studies of the Spray G Injector conference April 2016
Numerical simulation of internal and near-nozzle flow of a gasoline direct injection fuel injector journal December 2015
Numerical Investigation of Two-Phase Flow Evolution of In- and Near-Nozzle Regions of a Gasoline Direct Injection Engine During Needle Transients journal April 2016
Investigation of the Mixing Process and the Fuel Mass Concentration Fields for a Gasoline Direct-Injection Spray at ECN Spray G Conditions and Variants
  • Itani, Lama M.; Bruneaux, Gilles; Hermant, Laurent
  • JSAE/SAE 2015 International Powertrains, Fuels & Lubricants Meeting, SAE Technical Paper Series https://doi.org/10.4271/2015-01-1902
conference September 2015
Understanding the Acoustic Oscillations Observed in the Injection Rate of a Common-Rail Direct Injection Diesel Injector journal October 2012

Cited By (4)

Validation of a comprehensive computational fluid dynamics methodology to predict the direct injection process of gasoline sprays using Spray G experimental data journal August 2019
Development of limited-view tomography for measurement of Spray G plume direction and liquid volume fraction journal January 2020
An investigation on the impact of small-scale models in gasoline direct injection sprays (ECN Spray G) journal November 2019
Spray characterization for engine combustion network Spray G injector using high-fidelity simulation with detailed injector geometry journal September 2019