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Strategy for Texture Management in Metals Additive Manufacturing

Journal Article · · JOM. Journal of the Minerals, Metals & Materials Society
 [1];  [1];  [2];  [1];  [2];  [2];  [1]
  1. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Manufacturing Demonstration Facility and Materials Science and Technology Division
  2. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States). Manufacturing Demonstration Facility

Additive manufacturing (AM) technologies have long been recognized for their ability to fabricate complex geometric components directly from models conceptualized through computers, allowing for complicated designs and assemblies to be fabricated at lower costs, with shorter time to market, and improved function. Lacking behind the design complexity aspect is the ability to fully exploit AM processes for control over texture within AM components. Currently, standard heat-fill strategies utilized in AM processes result in largely columnar grain structures. Here, we propose a point heat source fill for the electron beam melting (EBM) process through which the texture in AM materials can be controlled. Using this point heat source strategy, the ability to form either columnar or equiaxed grain structures upon solidification through changes in the process parameters associated with the point heat source fill is demonstrated for the nickel-base superalloy, Inconel 718. Mechanically, the material is demonstrated to exhibit either anisotropic properties for the columnar-grained material fabricated through using the standard raster scan of the EBM process or isotropic properties for the equiaxed material fabricated using the point heat source fill.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States). Manufacturing Demonstration Facility (MDF)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Advanced Manufacturing Office (EE-5A)
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1361326
Journal Information:
JOM. Journal of the Minerals, Metals & Materials Society, Journal Name: JOM. Journal of the Minerals, Metals & Materials Society Journal Issue: 3 Vol. 69; ISSN 1047-4838
Publisher:
SpringerCopyright Statement
Country of Publication:
United States
Language:
English

References (11)

Additive Manufacturing Technologies book January 2010
Additive Manufacturing Technologies book January 2015
Additive Manufacturing Technologies book January 2019
Epitaxial laser metal forming: analysis of microstructure formation journal November 1999
Characterization of the microstructure evolution in a nickel base superalloy during continuous cooling conditions journal December 2001
Grain structure evolution in Inconel 718 during selective electron beam melting journal June 2016
Texture control during laser deposition of nickel-based superalloy journal September 2012
The Superalloys book January 2006
Site specific control of crystallographic grain orientation through electron beam additive manufacturing journal November 2014
Additive manufacturing of nickel-based superalloy Inconel 718 by selective electron beam melting: Processing window and microstructure journal August 2014
Effect of Chemistry and Processing on the Structure and Mechanical Properties of Inconel Alloy 718 conference January 1989

Cited By (9)

Additive Manufacturing of Alloy 718 via Electron Beam Melting: Effect of Post-Treatment on the Microstructure and the Mechanical Properties journal December 2018
Effect of Layer-Wise Varying Parameters on the Microstructure and Soundness of Selective Laser Melted INCONEL 718 Alloy journal July 2019
Progress in the Processing and Understanding of Alloy 718 Fabricated Through Powder Bed Additive Manufacturing Processes book January 2018
Influence of build layout and orientation on microstructural characteristics of electron beam melted Alloy 718 journal September 2018
Asymmetric Cracking in Mar-M247 Alloy Builds During Electron Beam Powder Bed Fusion Additive Manufacturing journal July 2018
Correlation of Microstructure to Creep Response of Hot Isostatically Pressed and Aged Electron Beam Melted Inconel 718 journal July 2018
Effect of Different Post-treatments on the Microstructure of EBM-Built Alloy 718 journal October 2018
Additive manufacturing – a general corrosion perspective journal August 2018
Characterization of Crystallographic Structures Using Bragg-Edge Neutron Imaging at the Spallation Neutron Source journal December 2017

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