Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Cyclic Corrosion and Chlorination of an FeCrAl Alloy in the Presence of KCl

Journal Article · · Oxidation of Metals
 [1];  [2];  [1];  [1];  [1]
  1. Chalmers Univ. of Tech., Goteborg (Sweden)
  2. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
The KCl-induced corrosion of the FeCrAl alloy Kanthal® APMT in an O2 + N2 + H2O environment was studied at 600 °C. The samples were pre-oxidized prior to exposure in order to investigate the protective nature of alumina scales in the present environment. The microstructure and composition of the corroded surface was investigated in detail. Corrosion started at flaws in the pre-formed α-alumina scales, i.e. α-alumina was protective in itself. Consequently, KCl-induced corrosion started locally and, subsequently, spread laterally. An electrochemical mechanism is proposed here by which a transition metal chloride forms in the alloy and K2CrO4 forms at the scale/gas interface. Scale de-cohesion is attributed to the formation of a sub-scale transition metal chloride.
Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States). Center for Nanophase Materials Sciences (CNMS)
Sponsoring Organization:
USDOE Office of Science (SC)
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1265764
Journal Information:
Oxidation of Metals, Journal Name: Oxidation of Metals Journal Issue: 3-4 Vol. 84; ISSN 0030-770X
Publisher:
SpringerCopyright Statement
Country of Publication:
United States
Language:
English

References (30)

In-situ corrosion investigation at Masnedø CHP plant - a straw-fired power plant journal October 1999
Temperature dependence of metastable alumina formation during thermal oxidation of FeCrAl foils journal June 2005
Diffusion in alkali and alkaline earth halides book January 1999
The formation of aluminum oxide scales on high-temperature alloys journal October 1992
In-situ Impedence Spectroscopy Study of Electrical Conductivity and Ionic Transport in Thermally Grown Oxide Scales on a Commercial FeCrAl Alloy journal October 2007
The Influence of Small Amounts of KCl(s) on the Initial Stages of the Corrosion of Alloy Sanicro 28 at 600 °C journal August 2008
The Influence of KCl on the Corrosion of an Austenitic Stainless Steel (304L) in Oxidizing Humid Conditions at 600 °C: A Microstructural Study journal May 2009
Alumina Scale Formation on a Powder Metallurgical FeCrAl Alloy (Kanthal APMT) at 900–1,100 °C in Dry O2 and in O2 + H2O journal September 2009
Alkali Induced High Temperature Corrosion of Stainless Steel: The Influence of NaCl, KCl and CaCl2 journal April 2012
KCl-Induced Corrosion of the FeCrAl Alloy Kanthal ® AF at 600 °C and the Effect of H2O journal October 2014
KCl-Induced Corrosion of an FeCrAl Alloy at 600 °C in O2 + H2O Environment: The Effect of Pre-oxidation journal October 2014
The effects of chlorides, hydrogen chloride, and sulfur dioxide in the oxidation of steels below deposits journal July 1995
Oxidation of FeCrAl alloy: influence of temperature and atmosphere on scale growth rate and mechanism journal January 2001
Biomass-fired power generation journal March 1998
Combustion properties of biomass journal March 1998
The behavior of inorganic material in biomass-fired power boilers: field and laboratory experiences journal March 1998
Deposition and high temperature corrosion in a 10 MW straw fired boiler journal March 1998
Properties of Danish biofuels and the requirements for power production journal January 1997
FactSage thermochemical software and databases — recent developments journal June 2009
High temperature corrosion of coatings and boiler steels below chlorine-containing salt deposits journal June 2004
KCl-induced high temperature corrosion of the austenitic Fe–Cr–Ni alloys 304L and Sanicro 28 at 600°C journal June 2006
Microstructural investigation of the breakdown of the protective oxide scale on a 304 steel in the presence of oxygen and water vapour at 600°C journal August 2006
High temperature interaction of Al/Si-modified Fe–Cr alloys with KCl journal April 2007
An ESEM in situ investigation of initial stages of the KCl induced high temperature corrosion of a Fe–2.25Cr–1Mo steel at 400°C journal June 2011
Are NaCl and KCl equally corrosive on superheater materials of steam boilers? journal February 2013
Corrosion of superheater materials in a waste-to-energy plant journal January 2013
Two strategies to reduce gaseous KCl and chlorine in deposits during biomass combustion — injection of ammonium sulphate and co-combustion with peat journal January 2013
High temperature corrosion of superheater steels by KCl and K2CO3 under dry and wet conditions journal December 2012
Diffusion of the Chlorine Ion in Potassium Chloride journal February 1966
Initial Stages of the HCl-Induced High-Temperature Corrosion of Alloy 310 journal January 2007

Cited By (1)

Corrosion of welds in biomass power plants journal October 2018

Similar Records

A Microstructural and Kinetic Investigation of the KCl-Induced Corrosion of an FeCrAl Alloy at 600 °C
Journal Article · Tue Mar 17 20:00:00 EDT 2015 · Oxidation of Metals · OSTI ID:1286716

Liquid metal compatibility of pre-oxidized FeCrAl in flowing Sn
Journal Article · Mon Mar 25 20:00:00 EDT 2024 · Fusion Engineering and Design · OSTI ID:2333824

Precipitation of α' in neutron irradiated commercial FeCrAl alloys
Journal Article · Wed Aug 16 20:00:00 EDT 2017 · Scripta Materialia · OSTI ID:1376421