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U.S. Department of Energy
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Relationship Between Casting Distortion, Mold Filling, and Interfacial Heat Transfer in Sand Molds

Technical Report ·
DOI:https://doi.org/10.2172/12625· OSTI ID:12625

This project sought to determine the relationship between casting dimensions and interfacial heat transfer in aluminum alloy sand castings. The program had four parts; measurement of interfacial heat transfer coefficients in resin bonded and green sand molds, the measurement of gap formation in these molds, the analysis of castings made in varying gatings, orientations and thicknesses, and the measurement of residual stresses in castings in the as-cast and gate removed condition. New values for interfacial heat transfer coefficients were measured, a novel method for gap formation was developed, and the variation of casting dimensions with casting method, gating, and casting orientation in the mold was documented.

Research Organization:
USDOE Idaho Operations Office, Idaho Falls, ID; University of Alabama (US)
Sponsoring Organization:
USDOE Office of Energy Research (ER) (US)
DOE Contract Number:
FC07-95ID13363
OSTI ID:
12625
Report Number(s):
DOE/ID/13363
Country of Publication:
United States
Language:
English