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Precursor soot synthesis of fullerenes and nanotubes without formation of carbonaceous soot

Patent ·
OSTI ID:1176152

The present invention is a method for the synthesis of fullerenes and/or nanotubes from precursor soot without the formation of carbonaceous soot. The method comprises the pyrolysis of a hydrocarbon fuel source by heating the fuel source at a sufficient temperature to transform the fuel source to a condensed hydrocarbon. The condensed hydrocarbon is a reaction medium comprising precursor soot wherein hydrogen exchange occurs within the reaction medium to form reactive radicals which cause continuous rearrangement of the carbon skeletal structure of the condensed hydrocarbon. Then, inducing dehydrogenation of the precursor soot to form fullerenes and/or nanotubes free from the formation of carbonaceous soot by continued heating at the sufficient temperature and by regulating the carbon to hydrogen ratio within the reaction medium. The dehydrogenation process produces hydrogen gas as a by-product. The method of the present invention in another embodiment is also a continuous synthesis process having a continuous supply of the fuel source. The method of the present invention can also be a continuous cyclic synthesis process wherein the reaction medium is fed back into the system as a fuel source after extraction of the fullerenes and/or nanotube products. The method of the present invention is also a method for producing precursor soot in bulk quantity, then forming fullerenes and/or nanotubes from the precursor bulk.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC05-00OR22725
Assignee:
UT-Battelle LLC (Oak Ridge, TN)
Patent Number(s):
7,192,567
Application Number:
10/105,518
OSTI ID:
1176152
Country of Publication:
United States
Language:
English

References (16)

Single-wall nanotubes produced by metal-catalyzed disproportionation of carbon monoxide journal September 1996
Single Crystals of Single-Walled Carbon Nanotubes Formed by Self-Assembly journal April 2001
Large-scale synthesis of carbon nanotubes journal July 1992
Fullerene ions and their relation to PAH and soot in low-pressure hydrocarbon flames journal July 1992
Direct observation of the evolution of the soot carbonization process in an acetylene diffusion flame via real-time aerosol mass spectrometry journal July 2000
C2H2 and PAH as soot growth reactants in premixed C2H4-air flames journal January 1996
Detailed modeling of soot formation in laminar premixed ethylene flames at a pressure of 10 bar journal January 1995
C60: Buckminsterfullerene journal November 1985
Formation of C60 by pyrolysis of naphthalene journal December 1993
Gas-phase catalytic growth of single-walled carbon nanotubes from carbon monoxide journal November 1999
Fullerene Evolution in Flame-Generated Soot journal November 2000
Soot Precursor Particles in Flames book January 1994
Fullerenes: Synthesis, Separation, Characterization, Reaction Chemistry, and Applications—A Review journal November 1995
418. Carbon formation in flames journal January 1950
The formation of quasi-icosahedral spiral shell carbon particles journal January 1988
Simultaneous measurements of soot volume fraction and particle size / microstructure in flames using a thermophoretic sampling technique journal September 1997

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