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Particle behavior in an ECR plasma etch tool

Conference ·
OSTI ID:10182890
;  [1];  [2]; ;  [3]
  1. Sandia National Labs., Albuquerque, NM (United States)
  2. IBM Research Div., Yorktown Heights, NY (United States)
  3. SEMATECH, Austin, TX (United States)

Sources of particles in a close-coupled electron cyclotron resonance (ECR) polysilicon plasma etch source include flaking of films deposited on chamber surfaces, and shedding of material from electrostatic wafer chucks. A large, episodic increase in the number of particles added to a wafer in a clean system is observed more frequently for a plasma-on than for a gas-only source condition. For polymer forming process conditions, particles were added to wafers by a polymer film which was observed to fracture and flake away from chamber surfaces. The presence of a plasma, especially when rf bias is applied to the wafer, caused more particles to be ejected from the walls and added to wafers than the gas-only condition; however, no significant influence was observed with different microwave powers. A study of effect of electrode temperatures on particles added showed that thermophoretic forces are not significant for this ECR configuration. Particles originating from the electrostatic chuck were observed to be deposited on wafers in much larger numbers in the presence of the plasma as compared to gas-only conditions.

Research Organization:
Sandia National Labs., Albuquerque, NM (United States)
Sponsoring Organization:
USDOE, Washington, DC (United States)
DOE Contract Number:
AC04-76DP00789
OSTI ID:
10182890
Report Number(s):
SAND--93-1981C; CONF-9308151--1; ON: DE93040343
Country of Publication:
United States
Language:
English

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