Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Iron-based alloy and nitridation treatment for PEM fuel cell bipolar plates

Patent ·
OSTI ID:1014936

A corrosion resistant electrically conductive component that can be used as a bipolar plate in a PEM fuel cell application is composed of an alloy substrate which has 10-30 wt. % Cr, 0.5 to 7 wt. % V, and base metal being Fe, and a continuous surface layer of chromium nitride and vanadium nitride essentially free of base metal. A oxide layer of chromium vanadium oxide can be disposed between the alloy substrate and the continuous surface nitride layer. A method to prepare the corrosion resistant electrically conductive component involves a two-step nitridization sequence by exposing the alloy to a oxygen containing gas at an elevated temperature, and subsequently exposing the alloy to an oxygen free nitrogen containing gas at an elevated temperature to yield a component where a continuous chromium nitride layer free of iron has formed at the surface.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC05-00OR22725
Assignee:
UT-Battelle, LLC (Oak Ridge, TN)
Patent Number(s):
7,829,194
Application Number:
US Patent Application 11/582,034
OSTI ID:
1014936
Country of Publication:
United States
Language:
English

References (10)

Corrosion behavior of CrN, Cr2N and π phase surfaces on nitrided Ni–50Cr for proton exchange membrane fuel cell bipolar plates journal October 2006
The development of Cr2O3 scales on iron-chromium alloys containing reactive elements journal January 1989
A study of the corrosion behaviour and protective quality of sputtered chromium nitride coatings journal April 2000
Microstructural Evolution in the Oxidized Chromium Nitride Coatings Prepared by Unbalanced Magnetron Sputtering journal January 2003
The formation of protective nitride surfaces for PEM fuel cell metallic bipolar plates journal August 2006
High-temperature nitridation of Ni-Cr alloys journal January 1996
Hot Isostatic Pressing of Chromium Nitrides (Cr2N and CrN) Prepared by Self-Propagating High-Temperature Synthesis journal September 2001
Thermodynamic characteristics and numerical modeling of internal nitridation of nickel base alloys journal November 2003
Effect of Surface Nitriding on Corrosion Resistance of Chromium in Sulfuric Acid Solution journal January 1991
Comparative study between the electrochemical behavior of TiN, TiCxNy and CrN hard coatings by using microscopy and electrochemical techniques journal January 2001

Similar Records

Corrosion resistant metallic bipolar plate
Patent · Tue May 01 00:00:00 EDT 2007 · OSTI ID:909142

Surface modified stainless steels for PEM fuel cell bipolar plates
Patent · Tue Jul 24 00:00:00 EDT 2007 · OSTI ID:913099

Formation of Protective Nitride Surfaces for PEM Fuel Cell Metallic Bipolar Plates
Journal Article · Sat Dec 31 23:00:00 EST 2005 · Journal of the Minerals Metals & Materials Society (JOM) · OSTI ID:1003560

Related Subjects