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Title: Process for upgrading tar sand bitumen

Patent ·
OSTI ID:6226676

A process is described for upgrading a charge of a tar sand bitumen concentrate containing metal impurities, colloidal calcium-containing clay and water. It consists of contacting the charge in a riser contacting zone in the presence of a low boiling organic solvent with hot fluidizable attrition-resistant substantially catalytically-inert microspheres, which are 20 to 150 microns in diameter and are composed of previously calcined kaolin clay. The contact takes place at high temperature and short contact time, which permits vaporization of the high hydrogen containing components of the bitumen. The period of time is less than that which induces substantial thermal cracking of the charge. At the end of the time the vaporized produce is separated from the microspheres of calcined kaolin clay, the microspheres of calcined kaolin clay now bearing a deposit of combustible solid, metal impurities and adherent particles of colloidal calcium-containing clay originally contained in the bitumen concentrate, immediately reducing the temperature of the vaporized product to minimize thermal cracking and recovering the product for further refining to produce one or more premium products.

Assignee:
Engelhard Corp., Menlo Park, NJ
Patent Number(s):
US 4804459
OSTI ID:
6226676
Resource Relation:
Patent File Date: Filed date 25 Jun 1987
Country of Publication:
United States
Language:
English