skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Measurement of porosity in ceramic coatings by thermogravimetric volatilization of liquids

Journal Article · · Journal of the American Ceramic Society
;  [1];  [2]
  1. Univ. of Minnesota, Minneapolis, MN (United States). Dept. of Chemical Engineering and Materials Science
  2. DuPont Chemical Co., Wilmington, DE (United States). Central Research and Development

A simple gravimetric method was developed to determine the open porosity in ceramic coatings. The coating`s pore space was filled with a liquid and the weight loss on volatilization of the liquid was measured in a thermogravimetric analyzer. This thermogravimetric volatilization of liquids (TVL) method was used to characterize the porosity in titania coatings, alumina/aluminum phosphate coatings, and free-standing films of alumina. Several liquids were used; ethylene glycol and 1,3-propanediol gave the best results due to their low volatilities at room temperature. The measured porosities of the ceramic coatings ranged from 30% to 80% and the pore sizes (as determined by SEM and mercury porosimetry) ranged from 0.1 to 15 {micro}m. The standard deviation of the TVL measurement was smaller for thicker coatings (e.g., {ge}20{micro}m). Porosities determined by TVL were within typically 5--10% of those determined by mercury intrusion porosimetry on identical samples. Characterization of a series of alumina/aluminum phosphate coatings showed a decrease in porosity consistent with expectations based on density and SEM observations. TVL is nondestructive, can be used for small volumes of sample, and when combined with SEM, provides a good means to characterize coating porosity and pore structure.

Sponsoring Organization:
USDOE
OSTI ID:
422742
Journal Information:
Journal of the American Ceramic Society, Vol. 79, Issue 12; Other Information: PBD: Dec 1996
Country of Publication:
United States
Language:
English