Analysis of Earing in Deep Drawn Cups
- Hydro Aluminium Deutschland GmbH, Research and Development, Georg-von-Boeselager-Str. 21, D-53117 Bonn (Germany)
The cup-drawing of a strongly anisotropic sheet metal is simulated using a commercial finite element software along with a user material subroutine. In order to accurately describe the plastic anisotropy of the material the well-known recent yield function 'Yld2004-18p' is extended. Regarding the experimental characterization of the considered material the occurrence of dynamic strain aging lead to an oscillating signal of the width change of the tensile samples, which prevented a reliable determination of plastic strain ratios (r-values). Thus, an improved measurement concept was developed that leads to a very robust and reproducible determination of r-values. Furthermore, a novel plane-strain tensile test sample is presented which is used for the characterization of the plastic anisotropy in biaxial loading states. A quantitative comparison with measured earing profiles of deep drawn cups illustrates the predictive capabilities of the numerical simulation.
- OSTI ID:
- 21366776
- Journal Information:
- AIP Conference Proceedings, Vol. 1252, Issue 1; Conference: NUMIFORM 2010: 10. international conference on numerical methods in industrial forming processes dedicated to Professor O. C. Zienkiewicz (1921-2009), Pohang (Korea, Republic of), 13-17 Jun 2010; Other Information: DOI: 10.1063/1.3457585; (c) 2010 American Institute of Physics; ISSN 0094-243X
- Country of Publication:
- United States
- Language:
- English
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