Two-sided friction stir riveting by extrusion: A process for joining dissimilar materials

Evans, William T.; Cox, Chase D.; Strauss, Alvin M.; Cook, George E.; Gibson, Brian T.

doi:10.1016/j.jmapro.2016.06.001

Title: Two-sided friction stir riveting by extrusion: A process for joining dissimilar materials

Journal Article · Sat Jun 25 00:00:00 EDT 2016 · Journal of Manufacturing Processes

DOI:https://doi.org/10.1016/j.jmapro.2016.06.001· OSTI ID:1261567

Evans, William T. ^[1]; Cox, Chase D. ^[2]; Strauss, Alvin M. ^[1]; Cook, George E. ^[1]; Gibson, Brian T. ^[3]

Vanderbilt Univ., Nashville, TN (United States)
Schlumberger, Houston, TX (United States)
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

Two-sided friction stir riveting (FSR) by extrusion is an innovative process developed to rapidly, efficiently, and securely join dissimilar materials. This process extends a previously developed one sided friction stir extrusion process to create a strong and robust joint by producing a continuous, rivet-like structure through a preformed hole in one of the materials with a simultaneous, two-sided friction stir spot weld. The two-sided FSR by extrusion process securely joins the dissimilar materials together and effectively locks them in place without the use of any separate materials or fasteners. Lastly, in this paper we demonstrate the process by joining aluminum to steel and illustrate its potential application to automotive and aerospace manufacturing processes.

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Research Organization:: Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE Laboratory Directed Research and Development (LDRD) Program

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1261567

Journal Information:: Journal of Manufacturing Processes, Vol. 23, Issue C; ISSN 1526-6125

Publisher:: Society of Manufacturing Engineers; ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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Cited by: 25 works

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References (15)

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Cited By (4)

Processing and tooling considerations in joining by forming technologies; part B—friction-based welding Salamati, Masoud; Soltanpour, Mahdi; Fazli, Ali The International Journal of Advanced Manufacturing Technology, Vol. 106, Issue 9-10 https://doi.org/10.1007/s00170-019-04845-1	journal	January 2020
A review on friction-based joining of dissimilar aluminum–steel joints Mehta, Kush P. Journal of Materials Research, Vol. 34, Issue 1 https://doi.org/10.1557/jmr.2018.332	journal	October 2018
Mechanical Properties and Microstructures on Dissimilar Metal Joints of Stainless Steel 301 and Aluminum Alloy 1100 by Micro-Resistance Spot Welding Baskoro, Ario Sunar; Muzakki, Hakam; Kiswanto, Gandjar Transactions of the Indian Institute of Metals, Vol. 72, Issue 2 https://doi.org/10.1007/s12666-018-1500-z	journal	December 2018
Joining of aluminum sheet and glass fiber reinforced polymer using extruded pins Conte, Romina; Buhl, Johannes; Ambrogio, Giuseppina PROCEEDINGS OF THE 21ST INTERNATIONAL ESAFORM CONFERENCE ON MATERIAL FORMING: ESAFORM 2018, AIP Conference Proceedings https://doi.org/10.1063/1.5034881	conference	January 2018

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