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Title: An International Round-Robin Study on Thermoelectric Module Testing and Development of Standard Power Generation Modules

Journal Article · · Journal of Electronic Materials
ORCiD logo [1]; ORCiD logo [2]; ORCiD logo [1]; ORCiD logo [3];  [3]; ORCiD logo [1];  [2];  [4];  [5]; ORCiD logo [6]; ORCiD logo [1]; ORCiD logo [7];  [2];  [5]; ORCiD logo [8];  [8]
  1. Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
  2. Chinese Academy of Sciences (CAS), Beijing (China)
  3. National Physical Laboratory, London (United Kingdom)
  4. Fraunhofer Institute, Freiburg (Germany)
  5. Army Research Laboratory, Aberdeen, MD (United States)
  6. Hanbat National University, Daejeon (Korea, Republic of)
  7. General Motors R&D, Warren, MI (United States)
  8. Ecole Polytechnique, Montreal, QC (Canada)

An international round-robin study on thermoelectric power generation modules was conducted with nine participating laboratories. Two types of commercially available bismuth telluride modules, 30 mm × 30 mm and 40 mm × 40 mm, were used. A test protocol was followed with five temperature set points from 50°C to 150°C. Graphite sheets were used as thermal interface materials with test pressure at 100 psi (0.69 MPa). The results showed large lab-to-lab variations and the key source of uncertainty for module efficiency was identified as the heat flux measurement. In the meantime, significant uncertainty was also found in maximum electrical power (Pmax) measurements. As a result of the round-robin, a “standard module” with 4 × 4 legs on a 20 mm × 20 mm platform was suggested. A skutterudite module and a half-Heusler module were produced with identical geometry and 4 mm × 4 mm × 8 mm legs. All transport properties to calculate the figure-of-merit, zT, were measured from ambient temperature to 500°C. Module performance was measured by two laboratories. Two finite-element-analysis (FEA)-based models were developed independently to simulate and predict the module performance. In conclusion, the standard modules eliminated significant test uncertainties and are aimed at assisting device design and achieving more accurate performance predictions.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Office of Sustainable Transportation. Vehicle Technologies Office (VTO)
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
3013494
Journal Information:
Journal of Electronic Materials, Journal Name: Journal of Electronic Materials Vol. 55; ISSN 0361-5235; ISSN 1543-186X
Publisher:
SpringerCopyright Statement
Country of Publication:
United States
Language:
English

References (24)

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Transport Properties of Bulk Thermoelectrics: An International Round-Robin Study, Part II: Thermal Diffusivity, Specific Heat, and Thermal Conductivity journal March 2013
Determination of Thermoelectric Module Efficiency: A Survey journal February 2014
Experimental Comparison of Thermoelectric Module Characterization Methods journal December 2014
International Round-Robin Study of the Thermoelectric Transport Properties of an n-Type Half-Heusler Compound from 300 K to 773 K journal September 2015
Evaluation of thermoelectric modules for power generation journal June 1998
A Device-to-Material Strategy Guiding the “Double-High” Thermoelectric Module journal November 2020
Best practices for evaluating the performance of thermoelectric devices journal March 2024
Heat flow measurement as a key to standardization of thermoelectric generator module metrology: A comparison of reference and absolute techniques journal January 2021
Validation of commercial Bi2Te3-based thermoelectric generator modules for application as metrological reference samples journal June 2021
Thermoelectric module design to improve lifetime and output power density journal May 2021
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Electrode interface optimization advances conversion efficiency and stability of thermoelectric devices journal June 2020
Thermal-inert and ohmic-contact interface for high performance half-Heusler based thermoelectric generator journal December 2022
Conversion efficiency of skutterudite-based thermoelectric modules journal January 2014
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Thermoelectric Materials for Space and Automotive Power Generation journal March 2006
Test and Evaluation of the BUP 500 Radioisotope Thermoelectric Generator conference June 1987
International Round Robin Test of Thermoelectric Generator Modules journal February 2022

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