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Title: In-situ determination of strain during transient burst testing and the temperature dependence of Zircaloy-4 claddings

Abstract

Understanding fuel system behavior during postulated loss-of-coolant accidents is pertinent for continued safe and efficient operation of light water reactors, particularly as higher burnups are being pursued and safety margins re-evaluated. Conventional mechanical models for the incumbent Zr alloys typically rely on the assumption that steady-state creep is the dominant fuel cladding response during transient accident conditions. To investigate this assumption, simulated accident burst testing was performed on Zircaloy-4 claddings with balloon behavior measured in-situ. Here, two distinct loading conditions were utilized during burst testing: (1) constant-gas-inventory where pressure was allowed to increase with temperature and (2) constant pressure. In-situ strains and strain rates were measured via 2-dimensional digital image correlation techniques and synchronized with temperature to determine deformation dependencies. The temperature dependence of strain rate was characterized by a two segment Arrhenius relationship, with a distinct transition between the high and low temperature/strain regimes. The average activation energy of the lower temperature/strain regime was 328 ± 25 kJ/mol, in agreement with the ~320 kJ/mol used for conventional LOCA models. However, the higher temperature/strain segment, which encompassed most of ballooning, showed increased activation energies as well as a dependence on whether the burst region was in view. For tests thatmore » burst away from the camera view, the average high temperature/strain segment activation energy was 635 ± 150 kJ/mol. For samples where the rupture opening formed in view, the average activation energy was 1015 ± 179 kJ/mol. This observed shift in temperature dependence indicates a transition in deformation mechanism at the end of life, possibly to time independent failure mechanisms, which has not yet been visualized in the literature for Zr alloys. Parameters at the transition points were analyzed to determine thresholds for this change in behavior, which occurred at an average hoop strain of 6.9 ± 2.1 %.« less

Authors:
ORCiD logo [1]; ORCiD logo [2]; ORCiD logo [1];  [1];  [1]; ORCiD logo [1]
  1. Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
  2. Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States); Johns Hopkins Univ., Baltimore, MD (United States)
Publication Date:
Research Org.:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Org.:
USDOE Office of Nuclear Energy (NE), Nuclear Fuel Cycle and Supply Chain. Advanced Fuel Campaign
OSTI Identifier:
2333851
Alternate Identifier(s):
OSTI ID: 2281443
Grant/Contract Number:  
AC05-00OR22725
Resource Type:
Accepted Manuscript
Journal Name:
Journal of Nuclear Materials
Additional Journal Information:
Journal Volume: 591; Journal Issue: 1; Journal ID: ISSN 0022-3115
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; LOCA; fuel cladding; in-situ strain; DIC; design basis; zircaloy; fuel safety

Citation Formats

Bell, Samuel B., Kane, Kenneth A., Ridley, Mackenzie J., Garrison, Ben E., Johnston, Brandon S., and Capps, Nathan A. In-situ determination of strain during transient burst testing and the temperature dependence of Zircaloy-4 claddings. United States: N. p., 2024. Web. doi:10.1016/j.jnucmat.2024.154910.
Bell, Samuel B., Kane, Kenneth A., Ridley, Mackenzie J., Garrison, Ben E., Johnston, Brandon S., & Capps, Nathan A. In-situ determination of strain during transient burst testing and the temperature dependence of Zircaloy-4 claddings. United States. https://doi.org/10.1016/j.jnucmat.2024.154910
Bell, Samuel B., Kane, Kenneth A., Ridley, Mackenzie J., Garrison, Ben E., Johnston, Brandon S., and Capps, Nathan A. Thu . "In-situ determination of strain during transient burst testing and the temperature dependence of Zircaloy-4 claddings". United States. https://doi.org/10.1016/j.jnucmat.2024.154910.
@article{osti_2333851,
title = {In-situ determination of strain during transient burst testing and the temperature dependence of Zircaloy-4 claddings},
author = {Bell, Samuel B. and Kane, Kenneth A. and Ridley, Mackenzie J. and Garrison, Ben E. and Johnston, Brandon S. and Capps, Nathan A.},
abstractNote = {Understanding fuel system behavior during postulated loss-of-coolant accidents is pertinent for continued safe and efficient operation of light water reactors, particularly as higher burnups are being pursued and safety margins re-evaluated. Conventional mechanical models for the incumbent Zr alloys typically rely on the assumption that steady-state creep is the dominant fuel cladding response during transient accident conditions. To investigate this assumption, simulated accident burst testing was performed on Zircaloy-4 claddings with balloon behavior measured in-situ. Here, two distinct loading conditions were utilized during burst testing: (1) constant-gas-inventory where pressure was allowed to increase with temperature and (2) constant pressure. In-situ strains and strain rates were measured via 2-dimensional digital image correlation techniques and synchronized with temperature to determine deformation dependencies. The temperature dependence of strain rate was characterized by a two segment Arrhenius relationship, with a distinct transition between the high and low temperature/strain regimes. The average activation energy of the lower temperature/strain regime was 328 ± 25 kJ/mol, in agreement with the ~320 kJ/mol used for conventional LOCA models. However, the higher temperature/strain segment, which encompassed most of ballooning, showed increased activation energies as well as a dependence on whether the burst region was in view. For tests that burst away from the camera view, the average high temperature/strain segment activation energy was 635 ± 150 kJ/mol. For samples where the rupture opening formed in view, the average activation energy was 1015 ± 179 kJ/mol. This observed shift in temperature dependence indicates a transition in deformation mechanism at the end of life, possibly to time independent failure mechanisms, which has not yet been visualized in the literature for Zr alloys. Parameters at the transition points were analyzed to determine thresholds for this change in behavior, which occurred at an average hoop strain of 6.9 ± 2.1 %.},
doi = {10.1016/j.jnucmat.2024.154910},
journal = {Journal of Nuclear Materials},
number = 1,
volume = 591,
place = {United States},
year = {Thu Jan 11 00:00:00 EST 2024},
month = {Thu Jan 11 00:00:00 EST 2024}
}

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