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Title: Embedded Fiber Bragg Grating (FBG) Sensors Fabricated by Ultrasonic Additive Manufacturing for High-Frequency Dynamic Strain Measurements

Abstract

This article demonstrates high-frequency dynamic strain measurements using fiber Bragg grating (FBG) sensors embedded in metal parts. Using an ultrasonic additive manufacturing (UAM) process, FBGs inscribed in polyimide coated optical fibers were embedded in aluminum parts. An electromagnetic shaker was used to exert dynamic events on the embedded FBG sensors with frequencies from 1 to 10 kHz. The high-speed interrogation of FBG sensors was accomplished using a tunable vertical-cavity surface-emitting laser (VCSEL) and a high-speed interrogation system sampling at 120 kHz. The strain response measured by the FBG sensors was compared with real-time measurements using a laser velocimeter. A finite-element analysis (FEA) was performed to simulate responses to both static strain and high-frequency dynamic strain. In conclusion, results show that strains as small as 2.5$με$ can be resolved at frequencies up to 10 kHz.

Authors:
ORCiD logo [1]; ORCiD logo [1];  [1]; ORCiD logo [1];  [1]; ORCiD logo [1]; ORCiD logo [1]; ORCiD logo [1];  [1];  [2]; ORCiD logo [3]; ORCiD logo [1]
+ Show Author Affiliations
  1. University of Pittsburgh, PA (United States)
  2. Argonne National Laboratory (ANL), Argonne, IL (United States)
  3. Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Publication Date:
Research Org.:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States); Univ. of Pittsburgh, PA (United States)
Sponsoring Org.:
USDOE
OSTI Identifier:
2283850
Grant/Contract Number:  
AC05-00OR22725; NE0008994; NE0008686
Resource Type:
Accepted Manuscript
Journal Name:
IEEE Sensors Journal
Additional Journal Information:
Journal Volume: 24; Journal Issue: 3; Journal ID: ISSN 1530-437X
Publisher:
IEEE
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; Fiber Bragg Grating (FBG); Embedded sensor; Optical device fabrication; Ultrasonic Additive Manufacturing (UAM); Optical fiber measurement applications; Dynamic Strain Measurement

Citation Formats

Zhao, Jieru, Dong, Wen, Hinds, Thomas, Li, Yuqi, Splain, Zach, Zhong, Shuda, Wang, Qirui, Bajaj, Nikhil, To, Albert, Ahmed, Moinuddin, Petrie, Christian M., and Chen, Kevin P. Embedded Fiber Bragg Grating (FBG) Sensors Fabricated by Ultrasonic Additive Manufacturing for High-Frequency Dynamic Strain Measurements. United States: N. p., 2023. Web. doi:10.1109/jsen.2023.3343604.
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Zhao, Jieru, Dong, Wen, Hinds, Thomas, Li, Yuqi, Splain, Zach, Zhong, Shuda, Wang, Qirui, Bajaj, Nikhil, To, Albert, Ahmed, Moinuddin, Petrie, Christian M., & Chen, Kevin P. Embedded Fiber Bragg Grating (FBG) Sensors Fabricated by Ultrasonic Additive Manufacturing for High-Frequency Dynamic Strain Measurements. United States. https://doi.org/10.1109/jsen.2023.3343604
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Zhao, Jieru, Dong, Wen, Hinds, Thomas, Li, Yuqi, Splain, Zach, Zhong, Shuda, Wang, Qirui, Bajaj, Nikhil, To, Albert, Ahmed, Moinuddin, Petrie, Christian M., and Chen, Kevin P. Thu . "Embedded Fiber Bragg Grating (FBG) Sensors Fabricated by Ultrasonic Additive Manufacturing for High-Frequency Dynamic Strain Measurements". United States. https://doi.org/10.1109/jsen.2023.3343604.
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@article{osti_2283850,
title = {Embedded Fiber Bragg Grating (FBG) Sensors Fabricated by Ultrasonic Additive Manufacturing for High-Frequency Dynamic Strain Measurements},
author = {Zhao, Jieru and Dong, Wen and Hinds, Thomas and Li, Yuqi and Splain, Zach and Zhong, Shuda and Wang, Qirui and Bajaj, Nikhil and To, Albert and Ahmed, Moinuddin and Petrie, Christian M. and Chen, Kevin P.},
abstractNote = {This article demonstrates high-frequency dynamic strain measurements using fiber Bragg grating (FBG) sensors embedded in metal parts. Using an ultrasonic additive manufacturing (UAM) process, FBGs inscribed in polyimide coated optical fibers were embedded in aluminum parts. An electromagnetic shaker was used to exert dynamic events on the embedded FBG sensors with frequencies from 1 to 10 kHz. The high-speed interrogation of FBG sensors was accomplished using a tunable vertical-cavity surface-emitting laser (VCSEL) and a high-speed interrogation system sampling at 120 kHz. The strain response measured by the FBG sensors was compared with real-time measurements using a laser velocimeter. A finite-element analysis (FEA) was performed to simulate responses to both static strain and high-frequency dynamic strain. In conclusion, results show that strains as small as 2.5$με$ can be resolved at frequencies up to 10 kHz.},
doi = {10.1109/jsen.2023.3343604},
journal = {IEEE Sensors Journal},
number = 3,
volume = 24,
place = {United States},
year = {Thu Dec 21 00:00:00 EST 2023},
month = {Thu Dec 21 00:00:00 EST 2023}
}
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Journal Article:
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https://doi.org/10.1109/jsen.2023.3343604
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